CATHODIC PROTECTION AND CORROSION CONTROL - Yogyakarta

CATHODIC PROTECTION AND CORROSION CONTROL

Jogjakarta | June 7-10, 2011 | IDR 8.250.000,-/ Person

Participant (who should attend):

Technical personnel of Oil & Gas, Geothermal and Petrochemical Company who involves in or concern with daily pipeline, structure and surface facility maintenance against external corrosion, and offshore platform, jetty, steel pile and tankers maintenance against seawater corrosion, and those who responsible on the integrity and continuity of industrial oil and gas transportation through pipeline system.

 

Course Objectives (why attend):

This practical approach course is designed to provide a comprehensive understanding of applied external corrosion prevention and control for onshore pipeline, structure & surface facility and offshore structures using paints, coatings, wrapping, and cathodic protection, and to empower the technical personnel to control and monitor the cathodic protection and evaluate the results of the protection measures.

 

Program Summary (what the participant will get):

After completion of this course, participants will better understand how corrosion occurs and why corrosion attacks industrial, geothermal, oil & gas pipeline, surface facility and offshore structures, and get improvement on how to prevent, control and minimize the corrosion damage.

The participant will also be provided with practical knowledge on the role of materials and design in combating external corrosion, how to select and apply paints and coatings for atmospheric service, wrapping materials for underground and underwater service, special technique and materials for marine and splash zone corrosive environment, and a simple practical approach to design and apply cathodic protection for onshore and offshore application.

 

Course Content (what the participant learns):

In this practical course participants will learn from and discuss with professional instructor the following subjects:

• Characteristics of the Corrosion Cells and Corrosion Mechanism of Underground Pipeline and Onshore Surface Facility


• Physical & Metallurgical Conditions of Pipeline Metals and Chemical Composition of Soil & Water that Promote Corrosion


• Soil Corrosiveness Parameters, its Measurement Technique, Devices, Analysis and Interpretation of the Results


• Cathodic Protection Criteria and the NACE Standard and Recommended Practice for Underground Onshore Pipeline


• NACE Standard and Recommended Practice for Application of Coating and Wrapping Materials for Underground Onshore Pipeline


• Selection of Cathodic Protection System to be Applied, Design Calculation and Choice of the Anode


• Consideration in the use of Sacrificial Anode or Impressed Current Anode


• Choice of Additional Materials to be used in Cathodic Protection Installation


• Practical Approach to Avoid Cathodic Protection Current Interference and Stray Current Damage


• Cathodic Protection Criteria and the NACE Standard & Recommended Practice for Offshore Platform, Pipeline, Facility and Structure


• Seawater Corrosiveness Parameters, its Measurement Technique, Devices, Analysis and Interpretation of the Results


• NACE Standard and Recommended Practice for Application of Coating, Lining and Cladding Materials


• Selection of Paint & Coatings Systems and its Application for Marine Atmospheric Corrosion of the Topside Structure


• Selection of Paint & Coatings Systems and its Application for the Very Corrosive Splash Zone


• Selection of Coatings System and its Application for Underwater Pile and Structure


• Selection of the Sacrificial Anode, Design Calculation and the Anode Location for Under Water Application


• The use of Bracelet Type Anode and the Extra Protection to Resist Concrete Casing Corrosion


• NACE Standard and Recommended Practice for Industrial Corrosion Control


• Soil & Water Resistivity, its Measurement Technique, Devices, Analysis and Interpretation of the Results


• Coating Resistance, Coating Defect and the use of Coating Parameter for SACP Design


• Potential Measurement Technique, Devices, Half-Cell & Materials, Analysis and Interpretation of the Results


• Measurement Technique and Practical Guidelines for Determination of Protection Current Requirement


• Practical Measurement Technique to Test Individual Anode Condition and Anode Ability to Transmit Protection Current before Purchasing


• Design of SACP Backfill, Cable Connection, Test Post and Potential & Current Monitoring Point


• Inspection Technique, Monitoring, Maintenance and Evaluation of SACP Performance


• Determination of Protection Current Requirement and Location of the Remote Anode System


• Design Calculation for the Application of Transformer/Rectifier and the Prevention of Over Protection


• Practical Guidelines for the Selection of Effective ICCP Anode Type and Material


• Design Calculation of Transformer/Rectifier and the ICCP Electrical Component and the Prevention of Coating Damage


• Design of ICCP Ground Bed, Cable Connection, Test Post and Potential & Current Monitoring Point


• Inspection Technique, Monitoring, Adjustment and Evaluation of ICCP Performance


• Anticipating ICCP Failure or Damage due to Foreign Pipeline Crossing


• Anticipating Hazard in Working with Transformer/Rectifier ICCP

Course Leader: Hilman Ahmad

This specially designed course will be conducted by Hilman Ahmad & Associates, an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Professional Industrial Oil & Gas Education Center, and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of Technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000. He has been delivering training course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by TIM.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.

Dress Code

Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (optional)


• Exclusive flash disk.

Tuition Fee & Registration  Deadline

• IDR 8.250.000,-/ Person


• Registration deadline a weeks before training held.

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

PRACTICAL INTERNAL CORROSION CONTROL AND MONITORING IN OIL & GAS OPERATIONS

PRACTICAL INTERNAL CORROSION CONTROL AND MONITORING IN OIL & GAS OPERATIONS

Bali |  14-17 July 2009 | USD 1050,-

 

Internal Corrosion Problems in Gas, Oil and Produced Water Pipeline and Equipment

• Piping and Pipeline Leakage due to Pitting Corrosion and Microbiological Induced Corrosion


• Severe Pipe Wall Thickness Reduction and Short Remaining Service Life caused by Sour Corrosion


• Pipe Wall, Rotating Parts and Equipment Cracking due to Chloride and Sulfide in the Fluids


• Internal Corrosion of Pipeline and Equipment due to Water in Oil and Oil in Water Emulsions


• Internal Corrosion due to Multi Phase Flow in the Pipeline


• Severe Corrosion Rate caused by CO2 and Hydrate in the Gas Lines, CO2/H2S Removal Unit and Glycol Dehydration Unit


• Internal Corrosion in the Water Lines due to Dissolved Oxygen, Mud and Sludge


• Malfunction of Pump, Compressor, Valves and Equipment due to Under-Deposit Corrosion, Under-Film Corrosion and Fouling

The Nature, Mechanism and Characteristics of Internal Corrosion and the Control Methods

• Anodic-Cathodic Reactions, Electrical Properties and Characteristics of Corrosion Cells


• Physical & Metallurgical Conditions of Metals and Chemical Composition that Promote Corrosion


• Destructive and Catastrophic Effects of Corrosive Agents and Microorganism in the Gas, Oil and Produced Water Fluids


• The Role and Mechanism of O2, CO2, H2S, Dissolved Salts and Microorganism in Internal Corrosion


• The Role of Oilfield Bacteria and the Mechanism of MIC


• Characteristics and Detection of Internal Corrosion in the Pipeline and Surface Equipment


• Removal of Dissolved Corrosive Agents and Non-Hydrocarbon Gases in the Gas, Oil and Produced Water Fluids


• Internal Corrosion Control with On-line Chemical Inhibitors Injection, Surface Barriers and Scavengers

Internal Corrosion Detection and Monitoring  Techniques, Devices and Analysis

• Visual Inspection and Early Detection Techniques & Devices for Monitoring Fluid Corrosiveness and Tests for Identifying Corrosion products


• The Important of Internal Corrosion Rate Monitoring Before and After Chemical Injection and Treatment


• NACE Standard Method for Preparation, Installation, Laboratory Analysis and Interpretation of Results of Internal Corrosion Monitoring


• Access Fittings, Retrievers, Corrosion Coupons, Scale Coupons, Corrosion Probes,  Holders, Injection & Sampling Devices and Instrument for On-line Internal Corrosion Monitoring


• The Use of Nipple or Spool, Hydrogen Probe and Galvanic Probe


• NACE Standard Method for Testing and Analysis of Bacterial Activity and Microbiological Induced Corrosion


• Iron Content Analysis of Produced Water and the COPRA Correlation


• Down-hole Tubing or Casing Calipers, Ultrasonic Wall Thickness Testers and Radiography

Internal Corrosion Control with Chemical Inhibitor Injection, Passive Film Formation and Biocides

• Nature & Classification of Inhibitors and Effect of Ionic Character on Inhibiting Ability


• Formulations of Oilfield Inhibitors and the use of Water Soluble Inhibitors, Volatile Inhibitors and Acid Inhibitors


• Typical Corrosion Inhibitors, Scavengers & Biocides for Oil & Gas Field


• Guidelines of Inhibitor and Biocide Applications and the Chemical Injection Equipment for Pipeline and Surface Facility


• Inhibitor and Biocide Batch Treatment Using Pigs, Chemical Dosage and the Pigging Operations


• Surfactant and Cleaners for Solving Fouling Problem in the Equipment and Systems


• Cationic & Mixed Charge Organic Inhibitors for Hydrocarbon and Oxygen Corrosion Inhibitors for Produced Water


• Testing and Evaluation of Inhibitor and Biocide Effectiveness


• Safety Precaution in Working with Inhibitors and Biocides

Internal Corrosion Control as a Key Factor to Pipeline Integrity Management

• Hazard Assessment and Risk Based Inspection for the Pipeline and Equipment Maintenance Program


• Pipeline Internal Damage Record and Wall Thickness Monitoring


• Pigging for Water and Deposit Removal from the Pipeline System


• Controlling of Flow Stability and Corrosion Rate to a Safe Level


• Estimating Present Pipeline Remaining Service Life


• Evaluation of Present Condition and Comparison with Initial Pipeline Design Baseline


• Evaluation and Controlling of Chemical Inhibitor and Biocide Injection by using Corrosion Rate Monitoring Data.


• Evaluation of Pipeline and Equipment Damage in accordance with Root Cause Failure Analysis


• Development of Specific Pipeline Integrity Management System by using Internal Corrosion Rate Monitoring Data

 

Course Leader: Hilman Ahmad

This specially designed course will be conducted by Hilman Ahmad & Associates, an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Professional Industrial Oil & Gas Education Center, and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of Technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000. He has been delivering training course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

 

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

 

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.

 

Dress Code

Casual clothing is recommended. The training atmosphere is informal.

 

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (optional)


• Exclusive flash disk

 

Tuition Fee & Registration  Deadline

• USD 1050,-/ Person,


• Discount 10 % if register three or more persons from one company.


• Discount 10 % if register before 17 June 2009


• Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)