Advanced Process Control

Advanced Process Control

Jayakarta Hotel, Bandung | March 22-25, 2010 | Rp.7.250.000,-

 

BACKGROUND

PID Controller has been applied in major process industries worldwide since 1940. This controller is still the main controller in the process industries, although the hardware has changed from the stand analog/digital alone controller to distributed control systems (DCS) or programmable logic controller (PLC). The success of the PID controller relies on its simple algorithm but produces high control performances even for different application areas in industries. One main interesting feature of the PID controller is its ability to receive enhancement without any major changes in its basic algorithm form. Therefore the PID controller can be enhanced without replacing the controller itself.

To achieve enhancements, it requires additional process insight, which is developed through increased engineering analysis and effort. The additional effort can be richly rewarded because the enhancement can substantially improve control performance, reducing the integral errors and maximum deviation. The success of the enhancement depends on the quality of the engineering analysis: the accuracy of process insight and the application of the design principles.

In this training program, it will be discussed and covered the enhancement of the PID controller which is known as Advanced Process Control. This training is not similar to Process Control that covers PID algorithm and the well known tuning methods: Trial error, Ziegler-Nicholls and Cohen-Coon. However, Advanced Process Control covers material where that well known tuning methods fail to satisfy the required high performance for complex process control.

TARGETED PARTICIPANTS

The following category of professionals should attend:

• Instrumentation Engineers & Technicians


• Design and Process Engineers


• Operation Engineer


• Asset Manager Team members


• Maintenance Manager/Superintendent & Supervisor


• Everybody who are responsible to select, specify, design, operate, maintain, process instrumentation & control system

DESCRIPTION

Covers the principle of cascade, ratio, feed forward and advance industrial process control. Also provides the usually found advanced PID configuration in industrial systems. Methods for advanced PID controller configuration and tuning are also discussed.

OBJECTIVE?YOU WILL BE ABLE TO

• Understand the concept of advanced process control


• Understand Cascade, Ratio and Feed forward control


• Understand the concept of advanced PID controller


• Identify the requirement for open loop and closed loop stability


• Understand the concept of advanced PID controller


• Use advanced PID controller tuning


• Know the implementation of advanced PID controller and advanced tuning

COURSE OUTLINE

• Review to Process Control


• Cascade Control


• Ratio Control


• Feed forward Control


• Advanced Types of PID Controller


• Performance of Control Systems


• Advanced PID Tuning


• PID Auto-tuning


• Optimal PID tuning


• PID for Multi Input Multi Output Plant

CLASSROOM/DEMONSTRATION/LABORATORY EXERCISE

• Computer Facilities with Personal Computer Intel Pentium III and 4


• Practical work using PLC (Yokogawa, OMRON or Schneider)


• Simulation using PLC and MATLAB Software


• Process Simulator

PREREQUISITE

• Have Knowledge on Process Control

 

Instructor

DR. Ir. Endra Joelianto is an expert in control engineering. His outstanding research is: Hybrid Control Systems, Discrete Event Control Systems, Petri Nets Analysis and Application on PLC, Robust PID Controller, Advanced Process Control, Industrial Automation using PLC/ DCS. He received first degree (Ir.) in Engineering Physics in 1990 from Department of Engineering Physics, ITB and Doctor of Philosophy (PhD.) in Control Engineering in 2001 from Department of Engineering, The Australian National University, Australia.

He is coordinator of Intelligent Control and Automation, and founder of PLC Research Group, Laboratorium Instrumentasi dan Kontrol (LINK), Departemen Teknik Fisika, Institut Teknologi Bandung. He was the founder and the director of Schneider-OMRON PLC Training Center, Maranatha Christian University, Bandung. The Schneider-OMRON PLC Training Center has cooperation with PT. Schneider Electric Indonesia, PT. OMRON Corporation Japan, Invensys WONDERWARE.

He was the project leader for TPSDP Retooling Program Batch II-DIKNAS for Training Program on “INDUSTRIAL AUTOMATION USING PLC” 2004 and Co-provider for the same retooling program Batch II on “INDUSTRIAL CONTROL AND AUTOMATION” by PT. Cahaya Sumirat, Bandung. In 2005, he leads the retooling project entitled PLC for Industrial Control and Automation at the Department of Engineering Physics, ITB

He attended several professional trainings on PLC, DCS and Instruments Calibration, such as: Yokogawa DCS, Bandung (2000), Implementation of Indonesian National Standard (SNI) 19-17025 and Basic Calibration, Yokogawa Electric Corporation, Bandung (2001), Fieldbus Foundation Technology, Singapore (2002), Basic and Advance PLC OMRON, Jakarta (2004), Cleaner Production: Application in Industries, University of Kwazulu-Natal, South Africa-ITB, Bandung (2005). Advanced Process Control, ASPEN Tech., Jakarta, (2005)

He serves as instructor either for public, universities or in-house training on instrumentation and process control to universities, petrochemical or oil and gas companies, such as: PT. NGL Arun, PT. NGL Bontang, PT. Pupuk Iskandar Muda, PT. Pupuk Kalimantan Timur, PT. Pupuk Kujang, PT. Semen Padang, PT. Semen Gresik, PT. Petrokimia Gresik, PT. Semen Cibinong, PT. Indocement, PT. Semen Tigaroda Perkasa, PT. Exspan Nusantara, PT. ALSTOM Indonesia, PERTAMINA, British Petroleoum, Maxus, Amoseas, PT. Nusa Halmahera Mineral, PT. Indonesia Jaya Power, Indonesia Power-Paiton, PT. Riau Pulp and Paper, Indonesian Cement and Concrete Institut (ISBI), LIPI-Bandung, LAPI-ITB, POLMAN-Bandung, etc.

Schedule
March 22-25, 2010
4 days

Venue
Jayakarta Hotel, Bandung

Tuition Fee
Rp.7.250.000,- per participant, excluding accommodation & tax.