Bearing and Lubrication System Analysis

Bearing and Lubrication System Analysis

Golden Flower Hotel, Bandung | April 26-30, 2010 | Rp.8.250.000,-

 

OBJECTIVES OF THE TRAINING PROGRAM

• Give better understanding to the general description of friction that enables participants to optimize the useful or useless friction


• Enhance fundamental knowledge of lubrication system to keep bearing operating condition safe and free from failure


• Improve knowledge how to monitor engine operating conditions and lubricant selection to keep bearing operation longer


• Give knowledge how to analyze the source of disturbance, and systematically analyze bearing failure

THE BENEFITS OF ATTENDING

• Better understanding of bearing and lubrication system and enable to modify lubrication supply system and construction to avoid repeating failures


• The participants will be able to shorten trouble shooting or repair time after having strong technical knowledge in approaching the systematic root cause analysis of bearing and lubrication system


• Capable and skillful to select types of bearing and lubricant fit to the operating condition

COURSE MATERIALS

A comprehensive set of lecturer notes for after course reading and reference:

• An extensive set of practical in-class "case study" exercises specifically developed to emphasize on the specification, maintenance, operation and troubleshooting.

COURSE OUTLINE

1. Fundamental of Tribology
   
   
   
   • Conformal and non-conformal contact
   
   
   • Friction phenomena
   
   
   • Wear phenomena
   
   
   • Lubrication principle
   
   
   • Hydrodynamic bearing
   
   
   • Hydrostatic bearing
   
   
   • Rolling Element bearing
   
   
   
   


2. Wear Metal analysis (spectroscopy, analytical ferrography or micro patch)
   
   
   
   • Spectroscopy analysis
   
   
   • Ferrography analysis
   
   
   • Particle counter method
   
   
   
   


3. Wear phenomena, mechanism and it's causes
   
   
   
   • Wear phenomena
   
   
   • Wear mechanism
   
   
   • Causes of wear
   
   
   
   


4. Sources of wear metal and it's tolerance limit
   
   
   
   • Ferro
   
   
   • Lead
   
   
   • Nickel
   
   
   • Thin
   
   
   • Magnesium
   
   
   • Others minor metal
   
   
   
   


5. Lube oil chemical properties and it's damage causes
   
   
   
   • Base oil
   
   
   • Additives
   
   
   • Lubricant properties
   
   
   • Heat as main causes of lubricant performance degradation
   
   
   
   


6. Contamination control and analysis and it's severity levels
   
   
   
   • Water content
   
   
   • Viscosity and viscosity index
   
   
   • TAN/TBN
   
   
   • Metal content
   
   
   • Particles
   
   
   
   


7. Used oil analysis method and interpretation of it's reports
   
   
   
   • Principle of used oil analysis
   
   
   • Methods on used oil analysis
   
   
   • Reporting and interpretation
   
   
   
   


8. Additive in lube oil and it's damage causes
   
   
   
   • Viscosity index improver
   
   
   • Pour point depressant
   
   
   • Performance package
   
   
   
   


9. Thin film lubrication principle
   
   
   
   • Wedge effect
   
   
   • Squish effect
   
   
   • Stretch effect
   
   
   
   

WHO SHOULD ATTEND

• Mechanical Engineer /Supervisor/Superintendent


• Maintenance Engineer/Supervisor/Superintendent


• Rotating & Reliability Engineer /Supervisor/Superintendent


• Professional who are in charge in lubrication and bearing systems


• Everybody or professional who wants to broaden knowledge or gain benefits from this course

 

Instructor
Prof. Dr. Ir. Indra Nurhadi/ Prof. DR. Ir. IGN. Wiratmaja Puja

Prof. Dr. Ir. Indra Nurhadi is is a lecturer at Mechanical Engineering Department of ITB since 1975 and head of Computational Mechanics Laboratory since 1988 with nearly 30 years of experience in the industries. He received his bachelor degree in 1973 from Mechanical Engineering of ITB. His master and Ph.D degree were received in 1981 and 1985 from University of Wisconsin - Madison, U.S.A.

He regularly conduct seminars and training for the topics: Finite Element Method for Stress Analysis, Lubrication and Bearings, Selection and Design, Balancing and Alignment, Vibration Analysis for Machine Health Monitoring, Design of Machine Elements, Mechanical Design, Motorcycle Frame Analysis and Design.

Prof. DR. Ir. IGN. Wiratmaja Puja has 16 years continuous mechnanical engineering experience in failure and stress analysis, mining machinery and design as well as mechanical drawing and has been a consulting engineering expert in machinery and equipment maintenance for PT. Tambang Batubara Tanjung Enim, KONDUR Petroleum and PT. Kereta Api Indonesia. He also has served as an in-company training instructor for several major oil and gas companies such as PT. Badak LNG, PT. Freeport Indonesia, VICO and PT. Timah Tbk.

Mr. Wiratmaja has authored numerous publications and presentations related to mechanical engineering and mining machinery. He holds a M.Sc. and Ph.D. degree in Mechanical Engineering from the University of Kentucky, USA.

 

Schedule
April 26-30, 2010
5 days

Venue
Golden Flower Hotel, Bandung

Tuition Fee
Rp.8.250.000,- per participant, excluding accommodation & tax.