HYDRAULICS POWER SYSTEM

HYDRAULICS POWER SYSTEM

Bandung | October 11-14, 2011 |IDR 8.250.000,-/ Person
Bali |December 20-23 , 2011 |IDR 9.750.000,-/ Person

You will learn

• Basic theory of hydraulics in relation to hydraulic power system


• Basic calculation of hydraulic transmission power and knowledge about basic hydraulics circuit


• The utilization of hydraulics system in industries and its advantages


• Basic analyzing capability on simple hydraulic circuit

Course contents
Introduction to Fluid Power

• History of Fluid Power


• Advantages of Fluid Power


• Application of Fluid Power


• Component of a Fluid Power System


• Type of Fluid Power Systems


• The Fluid Power Industry

Properties of Hydraulic Fluids

• Fluids


• Weight, Density and Specific Gravity


• Pressure, Head and Force


• The Metric SI System


• Pascal Law


• Bulk Modulus


• Viscosity and Viscosity Index


• Oxidation and Corrosion Prevention


• Fire and Foam Resistance Fluids


• Lubricating Ability


• General Types of Fluids

Energy and Power in Hydraulic Systems

• Review of Mechanics


• Application Pascal Law


• Conservation of Energy


• Hydraulic Horse Power


• Bernoulli Equation


• Energy, Power and Flow rates in SI system

The Distribution System

• Sizing Flow rate requirement


• Pressure Rating of Conductors


• Steel Pipes


• Steel Tubing


• Plastic Tubing


• Flexible Hoses


• Quick Disconnect Couplings

Basic Hydraulic Flow in Pipes

• Laminar and Turbulent Flow


• Reynolds number


• Darcy’s Equation


• Frictional Losses in Laminar and Turbulent Flow


• Losses in Valves and Fittings


• Equivalent Length Technique


• Hydraulic Circuit Analysis


• Flow Measurement


• Pressure Measurement

The Source of Hydraulic Power

• Pumping Theory


• Pump Classification


• Gear pump


• Vane pump


• Piston Pump


• Pump Performance


• Pump selection


• Pressure Intensifier


• Pump Performance rating

Fluid Power Actuators

• Linear hydraulic actuators


• Limited Rotation Hydraulic Actuator


• Vane motors


• Piston Motors


• Hydraulic Motor Performance


• Hydrostatic transmissions


• Electro hydraulic Stepping Motors


• Low Speed High Torque Motors

Control Components in Hydraulic Systems

• Directional Control Valves


• Pressure Control Valves


• Flow Control Valves


• Servo Valves


• Hydraulic Fuses


• Pressure and Temperature Switch


• Shock Absorber

Hydraulic Circuit Design and Analysis

• Control Single Acting Hydraulic Cylinder


• Control of Double Acting Cylinder


• Regenerative Circuit


• Pump unloading Circuit


• Double Pump Hydraulic System


• Pressure Intensifier Circuit


• Counter Balance Valve Application


• Hydraulic cylinder sequencing circuit


• Fail safe circuits


• Speed Control Of a Hydraulic Motor


• Hydrostatic Transmission System

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.




Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by TIM.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Convenient training facilities with four star quality


• Morning and afternoon coffee breaks and lunch for along the training


• Certificate of Completion


• Exclusive flash disk

Tuition Fee & Registration  Deadline

• IDR 8.250.000-/ Person (Bandung)


• IDR 9.750.000-/ Person (Bali)


• Registration deadline a weeks before training held.

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

 

Hydraulic, Pneumatic And Control System-(PASTI JALAN)

Hydraulic, Pneumatic And Control System

Gand Palace Hotel*** Yogyakarta| Batch II : 10-13 Mei 2011 (4 Days Training) | 08:00-16:00 WIB |Rp 4.500,000,-/peserta (Non resindential)

 

Description

This course introduces the basic components and functions of hydraulic and pneumatic systems. Topics include standard symbols, pumps, control valves, control assemblies, actuators, FRL, maintenance procedures, and switching and control devices. Upon completion, students should be able to understand the operation of a fluid power system, including design, application, and troubleshooting.

 

Materi

1.    Introduction to hydraulics
2.    Fundamentals
3.    Pressure & flow

• Hydraulic pumps


• Hydraulic motors


• Hydraulic cylinders


• Control valves


• Direction control valves


• Pressure control valves


• Flow control valves


• Electro-hydraulic systems


• Hydraulic accessories


• Accumulators


• Heat exchangers


• Hydraulic pipes & hoses


• Hydraulic fluids


• Application of hydraulic circuits


• Troubleshooting hydraulic systems

4.    Properties of compressed air
5.    Dangers associated with compressed air systems

• Planning a compressed air installation


• Types of compressors


• Receivers and dryers


• Treatment of compressed air at the point of use


• Pneumatic symbols, reading and interpreting schematic diagrams


• Electrical control of pneumatic circuits


• Logic circuit building exercises involving electro-pneumatic switching devices

6.    Relay logic and PLC control

 

Peserta

• Plant Engineers


• Operation, Maintenance, Inspection and Repair Managers, Supervisors and Engineers


• Mechanical Engineers


• Design Engineers


• Consulting Engineers


• Plant Operations and Maintenance Personnel


• Consulting Engineers


• Process Technicians


• Mechanical Technicians

 

Instruktur :

Ir. Teguh Santosa and Team
Expert in Electrical Engineering

Course Method

• Presentation


• Discuss/sharing


• Case Study


• Evaluation

 

Fee:

Rp 4.500.000,- /participant (non residensial)*

Special Rate:

Rp 4.200.000,- (min 3 participants from the same company)

 

 

Waktu dan Tempat Pelaksanaan :

• 09 – 11 Mei  2011 (3 days training)


• Gedung JTCC Jl. Patangpuluhan 26 Yogyakarta

 

Refrigerator: Operation, Maintenance, and Troubleshooting

Refrigerator: Operation, Maintenance, and Troubleshooting

Harris Hotel, Tebet, Jakarta|June 6th – 9th 2011|IDR 7.000.000,-

Tujuan

Setelah mengikuti pelatihan ini, para peserta diharapkan mampu:

1. Memahami prinsip kerja mesin refrigerasi dan pembebanan pendinginan.


2. Memahami kelebihan dan kekurangan masing-masing jenis mesin refigerasi.


3. Memahami instalasi mesin refrigerasi dan sistem beban.


4. Memahami parameter operasi mesin refrigerasi.


5. Mampu mengevaluasi unjuk kerja mesin refrigerasi.


6. Mampu menangani kelainan operasi (trouble).


7. Memahami dan mampu melaksanakan perawatan.


8. Mampu meramalkan unjuk kerja sistem refrigerasi termodifikasi.

 

Materi

• Prinsip-prinsip dasar pendinginan


• Prinsip dasar mesin refrigerasi: vapour compression cycle, absorbsion refrigeration, steam jet refrigeration, low temperatur refrigeration (cryogenic).


• Siklus termodifikasi: siklus superheated, siklus dg flash tank, evaporator bertingkat dan kompresor bertingkat.


• Komponen utama dan bantu mesin refrigerasi.


• Prestasi Mesin Refrigerasi dan keterbatasannya.


• Refrigerants: jenis, sifat, keunggulan dan kelemahan


• Air-cooled condenser and water-cooled condenser


• Compressor Rating


• Pengkondisian Udara: sistem, beban pendinginan, parameter kenyamanan dan keperluan udara


• Prestasi cooling and dehumidifying coil


• Piping, ducting and accessories


• Insulation


• Maintenace


• Trouble-shooting


• Studi kasus


• Diskusi

 

Who Should Attend

Peserta yang diharapkan berpartisipasi dalam program ini antara lain Teknisi, Engineer, Supervisor yang bekerja pada bidang maintenance di perusahaan.

 

Course Method
Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

Instructor

• Ir. Y. Agus Jayatun MT


• (Ahli di bidang Mechanical & Operation)

 

Duration:

4 days training

 

Time:

June 6th – 9th 2011

 

Venue:

• Harris Hotel, Tebet, Jakarta

 

Course fee:

• Course fee: IDR 7.000.000 / participant (non residential)


• Special rate: IDR 6.500.000/ participant (non residential) for min. 3 participants from same company.

 

ASME ( American Society of Mechanical Engineer) Design & Fabrication of Pressure Vessels

ASME ( American Society of Mechanical Engineer) Design & Fabrication of Pressure Vessels

Novotel Hotel, Balikpapan, East Kalimantan |May 2nd- 5th 2011|IDR 7.000.000 / participant

 

Description

Based on the rules for pressure vessel design and construction, this course is a comprehensive introduction to the requirements of Section VIII, Division 1 including background, organization, design, materials, fabrication, inspection, testing and documentation of pressure vessels. It covers the more commonly applied subsections and paragraphs, and includes a practical discussion of individual problems and situations. Designed primarily for beginners, experienced vessel designers, who would like to update their knowledge of the Code, will also benefit from attending.

 

Course Outline

1. Introduction to ASME Code and section VIII


2. General Requirements


3. Material Requirement


4. General Design Requirement


5. Design for Internal Pressure


6. Design for Buckling


7. Design of Flat Heads and Covers


8. Design of Opening


9. Fabrication Requirement


10. NDE, Testing, Pressure Relief and Documentation Requirement


11. Requirement for Vessels Fabricated by Welding


12. Requirement for Carbon and Low Alloy Steel


13. Requirement for High Alloy Steel


14. Requirement for Heat Treated Material


15. Code Appendices


16. Example Problem

 

Course Method

Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

Who Should Attend

• Those involved with the purchase, design, fabrication, or inspection of pressure vessels.


• Some technical background will be helpful

 

Instructor

Ir. Subarmono MT, PE ( Expert in Mechanical Material )

 

Duration: 4 days training

 

Time:

May 2nd- 4th 2011

 

Venue:

Novotel Hotel, Balikpapan, East Kalimantan

 

Course fee:

• IDR 7.000.000 / participant (non residential)


• Special rate: IDR 6.500.000/ participant (non residential) for min. 3 participants from same company.

 

ENERGY AUDIT AND APPLICATION-(Pasti Jalan)

ENERGY AUDIT AND APPLICATION

Hotel Golden Flower Bandung |11   – 15  April 2011 | Rp 7.450.000/person

 

INTRODUCTION :
The implementation of energy conservation technique in a company or industry hasn’t been certainly results a significant operation cost saving. It is usually determined by the ratio of investment cost to the cost gained due to saving of energy consumption. How to know the value of ratio, off course, it firstly has to conduct initial study and measurement. Pre-measurement and post- measurement of energy conservation implementation is well known as “Energy Audit”.

 

TRAINING OBJECTIVE :
After attending the course it is expected that participant will gain the knowledge and enhance understanding to energy audit, application, and implementation in industry. Tutorial, discussion and exercise of real case study will take an important role in this course.

 

TRAINING MATERIAL  OUTLINE :
1.     The use and utilization of energy audit
2.     Basic equation of energy transfer
3.     Basic equation of heat lost
4.     Friction lost
5.     Electric lost
6.     Work and heat calculation
7.     Energy transfer calculation technique
8.      Physic parameter measurement technique relates to energy lost
9.      Technique to collect and record data of energy audit
10.    Data analysis and its interpretation
11.    Case study and exercise of real field problem

 

WHO SHOULD ATTEND?
1.    Plant , Operation, Production Manager/Superintendent/Engineer
2.    Design, and Process Superintendent/Engineer
3.    Mechanical , and Electrical Manager/Superintendent/Engineer
4.    Maintenance Manager/Superintendent/Engineer
5.    Everybody or professional who wants to broaden knowledge or gain benefit from this course

 

TRAINING INSTRUCTOR

Dr. Ir. Halim Abdurachim & Teams
DR. Ir. Halim Abdurachim graduated from Mechanical Engineering ITB. In 1980 he received his Docteur D’Etat es Science from Universite de Perpignan, France in the field of energy conservation, heat transfer and thermodynamic. He also deepened and sharpened his expertise in advanced renewable energy resource for 2 years in 1982 at ACTIM – France and Trieste- Italy. He have been giving for more than 15 years both public and in-house course to TotalFinaElf, Pertamina, PT. Pupuk Sriwijaya, PT. PENI/BP Petrochemical, PT. Pupuk Kaltim, PT. Badak NGL for the subject of heat exchanger, piping system, energy conservation techniques, energy audit, thermal isolation techniques, pump and compressor, air conditioning system, and industrial process facility. He currently is senior consultant for oil & gas , and process industry as well as senior lecturer at Mechanical Engineering ITB.

 

VENUE :

Hotel Golden Flower Bandung

 

TRAINING DURATION :

5 days

 

TRAINING TIME  :

11   – 15  April 2011

 

INVESTATION PRICE/PERSON :

1.      Rp 7.450.000/person (full fare)  or
2.      Rp 7.200.000/person (early bird, payment one week before training)   or
3.      Rp 6.950.000/person (if there is 3 or more participants from the same company)

 

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or waistcoat


6. Bag or backpackers


7. Training Photo


8. Training room with full AC facilities and multimedia


9. Once lunch and twice coffee break everyday of training


10. Qualified instructor


11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

 

PELATIHAN PLC TINGKAT DASAR

PELATIHAN PLC TINGKAT DASAR


The Amarossa HoteL, Bandung| 25 s.d 29 APRIL  2011 | 08.00 – 16.00 | Rp 6.000.000,-
The Amarossa HoteL, Bandung| 03 s.d 07 OKTOBER   2011 | 08.00 – 16.00 | Rp 6.000.000,-
The Amarossa HoteL, Bandung | 5 s.d 9 DESEMBER   2011 | 08.00 – 16.00 | Rp 6.000.000,-

 

Tujuan Pelatihan

Menghasilkan Tenaga Teknik ketenagaan Listrik Industri yang memiliki kemampuan/keahlian memelihara peralatan listrik industri.

 

Sasaran

Setelah mengikuti pelatihan ini peserta mampu :

• Mengenali/familier dengan konstruksi, pemasangan dan operasi peralatan listrik industri


• Memahami spesifikasi dan pembacaan Nameplate peralatan listrik


• Menangani pemeliharaan peralatan listrik industri


• Melakukan trouble-shooting pada peralatan listrik industri

 

Materi  Pelatihan

1. Switchgear dan Perangkat Pengaman

• Konstruksi


• Pemasangan


• Operasi


• Nameplate & spesifikasi


• Pemeliharaan


• Pelacakan Gangguan

2. Kontaktor dan Thermal Overload relay

• Kontaktor


• Pemasangan


• Operasi


• Nameplate & spesifikasi


• Pemeliharaan


• Pelacakan Gangguan

3. Motor Asinkron 3 Ph

• Konstruksi


• Pemasangan


• Operasi


• Nameplate & spesifikasi


• Pemeliharaan


• Pelacakan Gangguan

4. Trafo Daya

• Kontruksi


• Pemasangan


• Operasi


• Nameplate & spesifikasi


• Pemeliharaan


• Pelacakan Gangguan

 

Instruktur

Ir. Purwadi Sabarno
Praktisi PLN Cibogo



Tanggal & Tempat Pelatihan

Tanggal     :

• 25 s.d 29 APRIL  2011


• 3 s.d 07 OKTOBER   2011


• 5 s.d 9 DESEMBER   2011

Jam            : 08.00 – 16.00
Tempat     :The Amarossa Hotel Jl. Aceh No. 71A Bandung – Jawa Barat

 

Biaya Pelatihan

• Rp 6.000.000,- (Enam Juta Rupiah).


• sudah termasuk
  
  
  
  • Hand out,
  
  
  • Training kit,
  
  
  • 2x Coffee break,
  
  
  • Lunch
  
  
  • dan Sertifikat.
  
  
  
  


• Tidak termasuk pajak - pajak.

 

CENTRIFUGAL PUMP: Selection, Operation, and Maintenance

CENTRIFUGAL PUMP: Selection, Operation, and Maintenance
Hotel Grand Seriti Boutique Bandung |6 – 10 Juni 2011 | Rp 7.750.000/person
Hotel Grand Seriti Boutique Bandung |12 – 16 September 2011 | Rp 7.750.000/person
Hotel Grand Seriti Boutique Bandung | 7 – 11 November 2011 | Rp 7.750.000/person

TRAINING OBJECTIVE :

1. Memberikan pengertian dasar tentang teori (hidrolik) yang berkaitan dengan pompa sentrifugal dan instalasinya yang akan menjadi dasar pemahaman terhadap prinsip, cara kerja dan karateristik pompa sentrifugal beserta instalasinya (system) dan pengertian tentang gejala-gejala hidrolik yang terjadi pada operasi.


2. Memberikan karateristik pompa sentrifugal dan instalasinya (system) yang menjadi dasar pengenalan terhadap sifat-sifat pompa sentrifugal dan instalasinya serta pemahaman tentang dasar perancangan system pemilihan pompa, cara pengoperasian dan perlakuan terhadap pompa sentrifugal beserta instalasinya.


3. Memberikan pengenalan tentang jenis-jenis pompa dan komponen-komponen utama serta karateristiknya yang menjadi dasar pemahaman tentang konstruksi dan daerah (kondisi operasi) pompa. Pemilihan material pompa yang sesuai dengan system dan operasinya.


4. Memberikan dasar cara pengoperasian pompa sentrifugal, cara-cara perawatan dan mengatasi masalah pada pompa sentrifugal dan instalasinya.


5. Dengan semua hal diatas dan pengalaman peserta, pada akhirnya para peserta pelatihan akan/diharapkan mempunyai kemampuan mengoperasikan system dengan baik, mengenali gejala-gejala yang terjadi selama oparasi, merawat dan mengatasi masalah yang timbul pada operasi, merawat dan mengatasi masalah yang timbul pada operasi system pompa sentrifugal dengan dilengkapi pengertian dasar perancangan system.

WHO SHOULD ATTEND?

Supervisor, Foreman Mechanics, dan Operator

TRAINING MATERIAL OUTLINE :

1. Dasar Teori Mekanika Fluida (Hidrolik)
   
   
   
   • Sifat-sifat fisik fluida (inkompresibel) yang relevan.
   
   
   • Statika fluida.
   
   
   • Dasar aliran fluida (inkompresibel).
   
   
   • Dasar dinamika fluida.
   
   
   • Dasar proses energi pada fluida.
   
   
   • Kebutuhan energi (head) pada instalasi.
   
   
   • Prinsip pemindahan energi dan pompa (kapasitas, head, efisiensi).
   
   
   • Kombinasi antara instalasi dan pompa.
   
   
   
   


2. Pemilihan Pompa Sentrifugal dan Instalasinya
   
   
   
   • Spesifikasi pompa.
   
   
   • Pump Perfomance Curve
   
   
   • Pemilihan pompa (dengan dasar kapasitas, head dan efisiensi pompa).
   
   
   • Sususan pompa seri dan parallel.
   
   
   • Analisis pengisapan (kavitasi dan NPSH)
   
   
   • Perhitungan dasar pompa dan sistem
   
   
   • Sistem sealing pompa
   
   
   • Element bantalan (Rolling bearing) pompa sentrifugal
   
   
   
   


3. Penggunaan dan Pemilihan Material pompa Sentrifugal
   
   
   
   • Pompa air bersih
   
   
   • Pompa air kotor
   
   
   • Pompa Pemadam kebakaran
   
   
   • Pompa di Industri Kimia
   
   
   • Pompa di Industri Minyak
   
   
   • Pompa refrigerasi dan pengkondisian udara
   
   
   • Pompa lumpur/solid
   
   
   • Pompa system booster (water pressure Booster system)
   
   
   
   


4. Gejala-gejala Kritis/Berbahaya pada operasi
   
   
   
   • Kavitasi.
   
   
   • Benturan air (water hammer).
   
   
   • Tekanan berlebih.
   
   
   • Tekanan negatif.
   
   
   • Gejala surjing.
   
   
   • Fuktuasi tekanan.
   
   
   
   


5. Operasi & Pemeliharaan
   
   
   
   • Prosedur menjalankan dan menghentikan pompa.
   
   
   • Pengaturan kapasitas.
   
   
   • Pencegahan bahaya.
   
   
   • Operasi otomatik.
   
   
   • Operasi Seri dan Operasi Paralel
   
   
   • Pemeriksaan pendahuluan.
   
   
   • Pemeliharaan kondisi operasi.
   
   
   • Penanganan pompa cadangan.
   
   
   • Mengatasi gangguan.
   
   
   
   

TRAINING INSTRUCTOR

Ir. I Nengah Diasta, M.Eng. is graduated from Bandung Institute of Technology (ITB), and till now he is a lecturer at mechanical engineering Bandung Institute of Technology majoring on fluid mechanics and fluid machineries. He has followed many courses for his competencies supporting, such as Application of Pumps and Turbines in Industries, Industrial Application of Fluid Machinery, Drafting of Patent Applications, Computational Fluid Dynamics, Turbo Pumps and Turbines, Application of Turbo Type of Fluid Machinery, Industrial Application of Pumps and Renewable Energies, Effective Energy Systems For Preservation of The Environment, Application of Fluid Machinery Focused on Energy Conservation, and etc.

Ir. I Nengah Diasta, M.Eng.  has much experiences in real practical work in project implementation and has collaborated with many institution and companies.

Ir. I Nengah Diasta, M.Eng.  has been frequently teaching training class for many companies in Indonesia on some topics in his core expertise such as Pump Operation and Maintenance, pump and compressor, pneumatic system and maintenance, compressor and gas turbine, Centrifugal Pump: Selection, Operation, and Maintenance, Centrifugal Gas Compressor: Anti Surge Control, Hydraulic Power System, Gas Compressor and Anti Surge Control, Service & Maintenance for Fixed Machines, Rotating Equipment, Gas Compression System and Operation, Basic Rotating Machinery as Program on Basic Maintenance/Generalities for Control System Supervisor Training, Fundamentals of Pipeline Hydraulic, Gas Pipeline Hydraulic, Aplication of Termo-Fluid in Manufacture Industry, and etc.  Many Indonesian companies training participants have been taught by him such as PT PERTAMINA, PT Pupuk Kaltim, PT TELKOM, ARCO, PT.CALTEX,  Total E&P Indonesie, CONOCOphillips, PT PLN (Persero), PT Pupuk Kujang, Arun, PT Badak, PT Semen Andalas, PT TGI, PT Astra, PT CPI, CNOOC SES Ltd, and many others.

VENUE :

Hotel Grand Seriti Boutique Bandung

TRAINING DURATION :

5 days

TRAINING TIME :

1. 6 – 10 Juni 2011


2. 12 – 16 September 2011


3. 7 – 11 November 2011

INVESTATION PRICE/PERSON :

1. Rp 7.750.000/person (full fare)  or


2. Rp 7.500.000/person (early bird, payment 1 week before training)  or


3. Rp 7.250.000/person (if there is 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

BEARING LUBRICATION TECHNOLOGY

BEARING LUBRICATION TECHNOLOGY
Hotel Banana Inn, Bandung | 25 – 28 July 2011 | Rp 7.250.000/person

Setelah training ini peserta :

1. Memiliki pemahaman yang baik tentang dasar-dasar lubrikasi.


2. Dapat memilih dan menentukan pelumas yang tepat untuk mesin-mesin.


3. Memperbaiki perencanaan preventive maintenance dengan baik.


4. Mengetahui dan memahami lube oil analysis / program preventive
   maintenance


5. Membuat kegagalan komponen (bearing, gearbox) karena aus.


6. Melakukan troubleshooting yang berhubungan dengan sistem pelumasan.

 

TUJUAN TRAINING :

Setelah Pelatihan para peserta diharapkan akan lebih :

• Memahami parameter-parameter serta pengaruhnya dalam operasi roller bearing dan pelumas (lubricant)


• Memahami cara-cara melakukan operasi dan perawatan roller bearing yang tepat


• Memahami faktor-faktor penyebab kemerosotan pelumas


• Mampu mencari penyebab kegagalan dan cara penanganannya

 

TRAINING MATERIAL OUTLINE :
1.    Fundamental lubrication

• teori gesekan  dan pelumas


• jenis jenis pelumas

2.    Oli

• viskositas


• mengukur viscositas, efek temperatur dan tekanan.

3.    Memilih dan menentukan  viskositas
4.    Additive.

• Unsur unsur additive


• additive pada gearbox, motor bakar.

5.    Grease

• consistency


• NGLI grade


• memilih grease


• additive pada grease


• Aplikasi pelumas untuk pabrik  kertas.

6.    sistem lubrikasi pada pompa.

• sistem  lubrikasi mesin diesel dan alat berat


• sistem lubrikasi pada steam turbine


• sistem lubrikasi pada kompresor


• sistem lubrikasi pada paper machine


• Maintenance total solusi - program lubrikasi

7.    Bagaimana merencanakan program preventive maintenance untuk lubrikasi.

• kerja kelompok : bagai mana membuat planning lubrikasi.

8.    Menentukan interval lubrikasi
9.    Phenomena Vibrasi dan problem yang ditimbulkan oleh pelumas /predictive

• Maintenance


• studi kasus :  analisa vibrasi.


• kerusakan bearing akibat kesalahan lubrikasi.

10.    Problem troubleshooting yang berhubungan dengan pelumas.
11.    keausan pada journal bearing.
12.    kerusakan pada bearing.
13.    kerusakan pada gearbox.
14.    Lube oil analysis.

• Standard oil testing. TAN Number, counting particle, ect.

15.    Reliability improvement on lube oil.
16.    Handling and storage pelumas dan Safety

 

TRAINING INSTRUCTOR

Ir. Deddy Nugraha

Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

 

VENUE :

Hotel Banana Inn, Bandung

 

TRAINING DURATION :

4 days

 

TRAINING TIME  :

1. 25 – 28 July 2011

 

INVESTATION PRICE/PERSON :

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week  before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

TEKNIK PEMELIHARAAN KENDARAAN

TEKNIK PEMELIHARAAN KENDARAAN
(PREVENTIVE MAINTENANCE UNTUK KENDARAAN)
Hotel Jayakarta | 20 – 24 Juni 2011| Rp 7.500.000/peserta
Hotel Jayakarta | 19 – 23 September 2011| Rp 7.500.000/peserta

TUJUAN :

Setelah pelatihan peserta diharapkan dapat memahami teori dasar tentang mesin bensin & diesel kendaraan, dapat mengoperasikan, merawat, dan memecahkan masalah yang timbul pada kendaraan

 

CAKUPAN MATERI TRAINING :

1. Dasar-dasar Motor Pembakaran dalam : Pendahuluan, penggolongan & pengertian Motor Pembakaran Dalam, prinsip pengubahan tenaga pada motor bakar, macam-macam Motor Pembakaran Dalam, macam-macam konstruksi motor bakar torak, penggolongan motor bakar torak .


2. Siklus Kerja 2 Tak (langkah) & 4 Tak (langkah) : pengertian, proses isap, kompresi, usaha/kerja, dan buang pada motor bensin dan diesel.


3. Sistem Penyalaan : macam-macam sistem penyalaan, sistem pengapian baterai & magnet, macam-macam rangkaian silinder, urutan pengapian, macam-macam sistem pelumasan dan pendinginan.


4. Definisi-definisi dasar : Volume silinder, volume motor, perbandingan kompresi, daya, momen torsi, efisiensi, faktor-faktor yang mempengaruhi besarnya rasio kompresi.


5. Prinsip Dasar mesin bensin & diesel kendaraan : Prinsip kerja, penggolongan motor diesel, Injeksi langsung & tak langsung, Super Charger & Turbo Charger.


6. Perbedaan Motor Diesel & Bensin : proses kerja, perbedaan pembentukan campuran, perbedaan proses pembakaran, perbedaan momen putar, putaran, daya dan efisiensi.


7. Sistem Bahan Bakar Motor Bensin & Diesel : Tangki bahan bakar, pompa transfer, advans saat penyemprotan,saringan, pompa injeksi, governor, injektor/ nosel, busi pemanas.


8. Pompa Injeksi & Injektor : Jenis-jenis pompa injeksi & injektor, cara kerja, penyetelan pompa injeksi & injektor.


9. Teknik Perawatan Dasar Kendaraan : Pengertian, operasi , pembongkaran & perakitan, strategi perawatan, perawatan komponen sistem bahan bakar Mesin Kendaraan.


10. Perawatan Berkala Kendaraan: Harian, mingguan, bulanan, tiga bulanan, enam bulanan, tahunan, dan engine overhaul.


11. Mekanisme Governor : Prinsip kerja governor, penyetelan governor mekanik dan pneumatik


12. Mesin kendaraan berbasis kontrol komputer ( electronic control unit ) : Fuel system, Air induction system, Electronic control module )


13. Starting System & Charging System


14. Pedoman menjalankan Genset : Bahan bakar, minyak pelumas, menjalankan mesin baru, pemeriksaan sebelum menyetart mesin, hal-hal yang harus diperhatikan setelah mesin dapat distart, mematikan mesin, menyetart mesin pada temperatur rendah ( dingin ), menjalankan mesin pada temperatur tinggi.


15. Perawatan Berkala kendaraan : Pelumasan ( bak minyak pelumas, minyak pelumas dari pompa bahan bakar,governor pneumatis, governor mekanis, minyak saringan udara, starter), perawatan sistem pelumasan, perawatan sistem bahan bakar, perawatan sitem udara.


16. Perawatan & Perbaikan Sistem Pendinginan : Radiator,tegangan tali kipas udara,termostat


17. Perawatan & Perbaikan Sistem Listrik : alternator, motor starter, baterai


18. Pengokohan Baut-baut utama : Baut kepala silinder, baut bantalan utama dan pangkal batang penggerak, baut lainnya.


19. Kerusakan, Perbaikan,dan Troubleshooting kendaraan : Kebijakan mencari sumber kerusakan, mesin tidak dapat distart, mesin dapat distart tetapi tiba-tiba mati, mesin dapat distart tetapi tekanan minyak pelumas tidak naik, pada waktu mesin bekerja, tekanan minyak pelumas berkurang, daya mesin berkurang.


20. Knocking (ketukan ) : kemungkinan penyebab kerusakan, dan cara mengatasi


21. Gas buang terlalu tebal : kemungkinan penyebab kerusakan dan perbaikannya.


22. Reparasi Besar ( Engine Overhaul ) : Jangka waktu reparasi besar, hal-hal yang perlu diperiksa ( kepala silinder, katup isap & buang, silinder, piston, cincin torak, bantalan utama poros engkol ).


23. Monitoring Getaran  &  Pelumasan pada Genset

 

ALAT PERAGA YANG DIGUNAKAN :

Mobil Mazda, Mesin Toyota Kijang, Mesin Diesel Komatsu 180 HP, Alat Uji Injektor , Alat uji Pompa Injeksi, Vibrometer, Alat uji Pelumas & Pelumasan.

 

INSTRUKTUR TRAINING :

Ir. M. Munir Fahmi, Dipl.Eng.,MT. dan Tim ( Ketua Laboratorium Fluida, Thermal & Otomotif Politeknik Negeri Bandung  ( Politeknik ITB ))

Ir. M. Munir Fahmi, Dipl.ME, MT. got his master degree from Brawijaya University Malang majoring in Energy Conversion. He is till now becoming lecturer at mechanical engineering Poltek ITB (Polban) and he is head of laboratory of fluid, thermal and otomotive. He teachs frequently for industrial training class for Indonesian companies participants for some topics on mechanical engineering such as Mechanical Rotating Equipment, Operation & Trouble Shooting, Pumps, Primover: Operation, Maintenance & Troubleshooting, Genset, Operation, Maintenance & Trouble Shooting, lubrication, Preventive & Predictive Maintenance, Advance Maintenance Management, Reliability Maintenance Engineering, Operation, Maintenance & Trouble Shooting of Pump & Compressor and etc.

 

TEMPAT TRAINING :

Hotel Jayakarta, Bandung

 

DURASI TRAINING :

5 hari

 

WAKTU TRAINING :

1. 20 – 24 Juni 2011


2. 19 – 23 September 2011

 

HARGA INVESTASI/PESERTA :

1. Rp 7.500.000/peserta (bayar penuh)  atau


2. Rp 7.250.000/peserta (early bird, yang membayar 1 minggu sebelum training)  atau


3. Rp 7.000.000/peserta ( untuk peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

 

FASILITAS UNTUK PESERTA :

1. Modul  Training


2. CD Training berisi materi training


3. Sertifikat


4. ATK: NoteBook dan Ballpoint


5. Jaket atau Rompi atau T-Shirt


6. Tas atau Ransel


7. Foto Training


8. Ruang Training dengan fasilitas full AC dan multimedia


9. Makan siang dan 2 kali coffeebreak


10. Instruktur yang qualified


11. Transportasi untuk peserta dari hotel penginapan peserta ke hotel tempat training PP ( jika minimal jumlah peserta dari 1 perusahaan ada 4 orang)

 

Advanced Vibration Analysis

Advanced Vibration Analysis -YOGYAKARTA

Hotel Ibis Malioboro, Yogyakarta | Yogyakarta, 4 – 6 Mei 2011| IDR 5.000.000,-
Hotel Ibis Malioboro, Yogyakarta | Yogyakarta, 21 – 23 Juni  2011| IDR 5.000.000,-

 

MATERI

1. Aspek Teknologi Perawatan Prediktif Berdasarkan Getaran Permesinan
   Getaran & Kondisi mesin: Pengukuran sinyal getaran: Perangkat analysis sinyal getaran; Pengertian dasar Technology Perawatan; Metode Perawatan Konvensional; Metode Perawatan Predikitif, Pemantauan Periodik & Permanen,
   Parameter Pengukuran.


2. Karakteristik Getaran Kerusakan Mesin
   Ketak seimbanagan: Bantalan Gelinding; Oil Whiri; Misalignment, Mechanical looseness (kekendoran) Roda Gigi; Blade & Vane; Resonansi; Motor Listrik


3. Metode Analisis Sinyal Getaran
   Aspek praktis dan analisis; Memanfaatkan fasa untuk analisis; Jumlah dan selisish Frekwensi; Normalisasi kecepatan; Baseline spectrum; Tabel trouble getaran, Standar getaran; evaluasi criteria getaran mesin.


4. Analisis Data Domain Frekwensi
   Konsep analisa data domain frekwensi; frekwensi dasar, Harmonik dan fasa; Analisis data auto power, Power spectrum dan cross power; Spectrum; Analisis dan cirri sinyal getaran dalam domain frekwensi.


5. Komputer Program Perawatan Prediktif
   Program utama: Konsep Database; Penayangan data; Diagnosis menu tampilan

 

PESERTA

• Rotating Equipment Engineer/ Superintendent/ Supervisor/ Technicians


• Condition Monitoring and Performance Engineer/ Superintendent/ Supervisor


• Mechanical Engineer Superintendent/ Supervisor


• Mill Right


• Engineer/ Superintendent/ Supervisor/ Technician


• Asset Management Team Members


• Maintenance Engineer/ Superintendent/ Supervisor


• Everybody who wants to broaden the knowledge or benefit from this course

 

METHOD

Lecturing, workshop, interactive consultation, case study, and presentation

 

INSTRUKTUR

Dr. Ir. Viktor Malau, DEA
(Dasen dan pakar di bidang Mechanical Engineering dari UGM)

 

WAKTU

• Yogyakarta, 4 – 6 Mei 2011


• Yogyakarta,21 – 23 Juni 2011

 

TEMPAT

Hotel Ibis Malioboro

 

INVESTASI

• IDR 5.000.000 – (non residential )


• (termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)

Practical Problem Solving for Maintenance and Engineer

Practical Problem Solving for Maintenance and Engineer

Harris Hotel Tebet / Ibis Arkadia Hotel| Saturday, 30 April 2011| 09.00 AM - 04.00 PM | Rp. 1.350.000,

 

Practical Problem Solving yang ditujukan bagi kalangan maintenance dan engineering adalah suatu adalah suatu pengupasan yang sangat practical tentang penanganan suatu masalah / kerusakan yang terjadi pada suatu mesin industri.

Mesin dalam suatu industri bagaikan sumber penghasil uang (:baca profit) tetapi mesin juga dapat berfungsi sebaliknya yaitu sebagai pengambil uang(:baca rugi) jika tidak ada person yang handal sebagai pengelolanya. Dalam training ini akan dikupas secara practical bagaimana menangani problem yang terjadi pada suatu mesin dengan menggunakan QC 7 Tools sebagai alat untuk mereduksi kerusakan suatu mesin.

Peserta training akan diarahkan untuk dapat menguasai QC 7 Tools sebagai tools untuk problem solving, dapat melakukan observasi secara benar terhadap suatu kerusakan, melakukan analisa kerusakan mesin dengan metode 3-Gen dan 2-Gen, memastikan akar penyebab kerusakan mesin serta penanganannya.

Di akhir training, peserta juga akan diarahkan untuk dapat membuat suatu konsep program maintenance untuk tetap menjaga agar performance mesin tetap di level tinggi serta membuat laporan tentang performance suatu mesin..

 

Sasaran Program :

• Peserta training dapat menghitung efisiensi dari suatu mesin serta produktifitas dari suatu unit mesin / line


• Peserta training dapat menggunakan fungsi QC 7 Tools dalam “Problem Solving” suatu mesin


• Peserta training dapat melakukan observasi suatu kerusakan mesin sehingga didapat akar permasalahan dari kerusakan yang terjadi.


• Peserta training dapat menguasai step-step “Problem Solving” dengan metode 4M (Man, Material, Method, Machine) terhadap kerusakan suatu mesin secara terstruktur, tepat dan benar serta menjamin kerusakan yang sama tidak akan terulang lagi.


• Peserta training dapat menganalisa kerusakan mesin yang terjadi di sebabkan karena “Natural Deterioration” atau “Forced Deterioration”.


• Peserta training dapat menggunakan metode 3-Gen dan 2-Gen untuk mengatasi kerusakan suatu mesin


• Peserta training dapat membuat “Pareto Chart” sebagai sarana untuk mereduksi kerusakan mesin secara menyeluruh


• Peserta training dapat mempelajari kondisi ideal suatu mesin


• Peserta training dapat membuat histogram sebagai sarana untuk mempertahankan “Quality of Product” di level yang tinggi


• Peserta training dapat membuat suatu program maintenance yang handal untuk mempertahankan efisiensi mesin yang tinggi


• Peserta training dapat membuat suatu grafik “Control Chart” untuk mengkontrol kondisi performance mesin agar tetap tinggi


• Peserta training dapat membuat suatu bentuk laporan dalam bentuk grafik tentang performance dan efisiensi mesin

 

Pelatihan Ini Sangat Penting Bagi :

• Teknisi Maintenance / Engineering, Supervisor Maintenance / Engineering, Foreman Maintenance / Engineering, dan lain-lain

 

Method of Training
Training ini disajikan dan disampaikan dalam bentuk

• Diskusi Grup


• Latihan di Kelas


• Study Kasus

 

Course Instructors

Indro Agung Handoko
Beliau telah berkecimpung di dalam dunia industri kurang lebih 15 tahun. Maintenanance dan Produktifitas, 2 hal yang sangat berkaitan dan saling menunjang telah dikembangkan menjadi suatu sinergi yang hebat dalam suatu sistem manufacture.

Sejak tahun 1999 telah mempelajari dan mengetrapkan Konsep TPM dan Kaizen di dalam suatu industri. Kelebihan dan kekurangan dari implementasi TPM dan Kaizen ini telah dikenali dan diketemukan solusinya.

Awal tahun 2003, mendapatkan Sertificate TPM Basic dari Jepang dan disusul dengan penerimaan Sertificate TPM Advance juga dari Jepang pada akhir tahun 2004. Penerimaan sertificate tersebut tidak diperoleh secara teoritis saja tetapi juga dengan implementasi di Lapangan.

Tidak ketinggalan juga, Sertificate Kaizen Basic dan Advance juga telah diperoleh pada tahun 2001 dan 2005.

Berbekal pengalaman yang mendalam dan sertificate yang diperoleh, berbagai macam project telah berhasil dikerjakan dan berhasil dengan sukses. Project tersebut antara lain:

1. Develop / training 25 group TPM dengan masing-masing group beranggotakan 5-8 orang dari tahun 2003 – 2006. Secara overall dengan TPM berhasil menurunkan Break Down rata-rata 15%, bahkan ada yang mencapai 40%.


2. Develop / training 8 group Kaizen dengan masing-masing group beranggotakan 5-8 orang dari tahun 2001 – 2006. Secara overall dengan Kaizen, produktifitas dapat ditingkatkan rata-rata 20%.


3. Presentasi tentang Keberhasilan TPM di Jepang pada tahun 2005.


4. Pada November 2006 mendapat Medali Perak pada ICQCC, suatu konvensi international tentang QCC / SGA. 5. Pada Februari 2007 menjadi pemenang ke-2 dalam lomba Best Practice Competition yang diselenggarakan oleh Omron Head Quarter di Kyoto-Japan.

 

Investasi

• Rp. 950.000,- per participant (Group Price) Min 3 Participants


• Rp. 1.350.000,- per participant (Full Fare Price)


• Rp. 1.100.000,- per participant (Early Bird Price) Lunas 7 Hari Sebelum Training


• Kirim 4 Peserta, Gratis Peserta Ke-5

 

Include

• 1 Kali Makan Siang


• 2 Kali Coffee Break


• Seminar Kit


• Sertifikat


• CD Materi Presentasi Training

SISTEM HIDROLIK DAN PNEUMATIK

SISTEM HIDROLIK DAN PNEUMATIK
Hotel Grand Seriti Boutique Bandung | 20 – 22 Juni 2011|  Rp 5.450.000/person
Hotel Grand Seriti Boutique Bandung | 26 – 28 September 2011 |  Rp 5.450.000/person
Hotel Grand Seriti Boutique Bandung | 21 – 23 November 2011|  Rp 5.450.000/person

TUJUAN/SASARAN PELATIHAN

1. Memberikan pengertian dasar tentang mekanika fluida yang berkaitan dengan sistem hidrolik dan pneumatik.


2. Memberikan pengetahuan tentang penerapan sistem hidrolik dan pneumatik di industri.


3. Memberikan pengetahuan tentang dasar-dasar perancangan sistem hidrolik dan pneumatik.


4. Memberikan pengetahuan tentang pengoperasian dan pemeliharaan sistem hidrolik dan pneumatik.

 

CAKUPAN MATERI TRAINING

1. Pendahuluan
   
   
   
   • Komponen penyusun sistem hidrolik dan pneumatik
   
   
   • Aplikasis sistem hidrolik dan pneumatik di industri
   
   
   • Kelebihan dan kekurangan sistem hidrolik dan pneumatik
   
   
   
   


2. Teori Dasar Mekanika Fluida
   
   
   
   • Pengertian Fluida
   
   
   • Sifat-sifat Fluida
   
   
   • Tekanan dan Head
   
   
   • Hukum Pascal
   
   
   • Aliran Fluida
   
   
   • Persamaan Bernoulli
   
   
   • Kerugian Gesekan Aliran
   
   
   • Pengukuran Aliran dan Tekanan.
   
   
   
   


3. Sistem Hidrolik
   
   
   
   • Rangkaian dan Simbol Komponen Sistem Hidrolik
   
   
   • Fluida Kerja
   
   
   • Pompa
   
   
   • Aktuator
   
   
   • Katup Pengendali
   
   
   • Perlengkapan Pendukung
   
   
   • Contoh-contoh Rangkaian Sistem Hidrolik
   
   
   
   


4. Sistem Pneumatik
   
   
   
   • Rangkaian dan Simbol Komponen Sistem Pneumatik
   
   
   • Kompresor
   
   
   • Aktuator
   
   
   • Katup Pengendali
   
   
   • Perlengkapan Pendukung
   
   
   • Contoh-contoh Rangkaian Sistem Pneumatik
   
   
   
   

 

INSTRUCTOR

Ir. I Nengah Diasta, M.Eng. is graduated from Bandung Institute of Technology (ITB), and till now he is a lecturer at mechanical engineering Bandung Institute of Technology majoring on fluid mechanics and fluid machineries. He has followed many courses for his competencies supporting, such as Application of Pumps and Turbines in Industries, Industrial Application of Fluid Machinery, Drafting of Patent Applications, Computational Fluid Dynamics, Turbo Pumps and Turbines, Application of Turbo Type of Fluid Machinery, Industrial Application of Pumps and Renewable Energies, Effective Energy Systems For Preservation of The Environment, Application of Fluid Machinery Focused on Energy Conservation, and etc.

Ir. I Nengah Diasta, M.Eng.  has much experiences in real practical work in project implementation and has collaborated with many institution and companies.

Ir. I Nengah Diasta, M.Eng.  has been frequently teaching training class for many companies in Indonesia on some topics in his core expertise such as Pump Operation and Maintenance, pump and compressor, pneumatic system and maintenance, compressor and gas turbine, Centrifugal Pump: Selection, Operation, and Maintenance, Centrifugal Gas Compressor: Anti Surge Control, Hydraulic Power System, Gas Compressor and Anti Surge Control, Service & Maintenance for Fixed Machines, Rotating Equipment, Gas Compression System and Operation, Basic Rotating Machinery as Program on Basic Maintenance/Generalities for Control System Supervisor Training, Fundamentals of Pipeline Hydraulic, Gas Pipeline Hydraulic, Aplication of Termo-Fluid in Manufacture Industry, and etc.  Many Indonesian companies training participants have been taught by him such as PT PERTAMINA, PT Pupuk Kaltim, PT TELKOM, ARCO, PT.CALTEX,  Total E&P Indonesie, CONOCOphillips, PT PLN (Persero), PT Pupuk Kujang, Arun, PT Badak, PT Semen Andalas, PT TGI, PT Astra, PT CPI, CNOOC SES Ltd, and many others.

 

VENUE

Hotel Grand Seriti Boutique Bandung

 

TRAINING DURATION

3 days

 

TRAINING TIME

1. 20 – 22 Juni 2011


2. 26 – 28 September 2011


3. 21 – 23 November 2011

 

INVESTATION PRICE/PERSON

1. Rp 5.450.000/person (full fare)  or


2. Rp 5.250.000/person (early bird, 1 week payment before Training) or


3. Rp 4.950.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

HEAT EXCHANGERS: Operation, maintenance and troubleshooting

HEAT EXCHANGERS: Operation, maintenance and troubleshooting
Hotel Golden Flower Bandung | 18 – 21 Juli 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung | 5 – 8 Desember 2011 | Rp 7.250.000/person

LATAR BELAKANG

Alat-alat Penukar Kalor (Heat-Exchangers) berperan penting dalam mengkondisikan fluida sehingga fluida yang bersangkutan layak melakukan proses selanjutnya, seperti, sebagai agen proses industri, transportasi energi, pengukuran/pengontrolan, perubahan fasa dan lain sebagainya.

Kegagalan operasi suatu Alat Penukar Kalor menyebabkan terganggu atau terhentinya proses total pada suatu industri (kilang). Keandalan suatu proses atau operasi sangat tergantung pada kesiapan sumber daya manusia yang terlibat pada proses yang bersangkutan. Pelatihan yang ditawarkan dimaksudkan untuk mempersiapkan dan atau menambah kompetensi para pelaku proses industri sehingga lebih siap dalam penanganan masalah-masalah alat-alat Penukar Kalor.

TUJUAN TRAINING

Training yang akan diadakan mempunyai tujuan seperti yang tertera pada butir-butir berikut :

• Memahami parameter-parameter yang terlibat dalam proses penukaran kalor pada Alat Penukar Kalor.


• Mampu menafsirkan kelainan atau  penyimpangan yang terjadi pada operasi Alat Penukar Kalor dan mampu mencari pemecahannya.


• Memahami besaran besaran prestasi Alat Penukar Kalor sehingga dapat melakukan penaksiran tingkat keberhasilan alat.


• Mampu meramalkan perubahan prestasi yang akan terjadi bila terpaksa harus melakukan perubahan rancangan  alat.


• Lebih siap dalam mengoperasikan dan merawat alat serta  melakukan penanganan bila terjadi kelainan operasi.

CAKUPAN MATERI TRAINING

1. Prinsip-prinsip Perpindahan Kalor (Heat Transfers).


2. Jenis dan aplikasi Penukar Kalor (Heat Exchanger-H Ex).


3. Konstruksi dan komponen Penukar Kalor.


4. Fasa tunggal, Evaporator dan Kondensor.


5. Perhitungan termal, koefisien perpindahan kalor, perbedaan temperatur dan koreksinya.


6. Permukaan Tanpa Sirip dan Permukaan Bersirip


7. Besaran Besaran praktis


8. Fouling


9. Kerugian tekanan (pressure drop)


10. Prestasi Alat Penukar Kalor, Effectiveness dan Number of Transfer Units (NTU)


11. Standard Rancangan (code, design variable, corrosion, tube, tubesheet, shell, nozzles, supports, packed Joints dan Tube Vibration)


12. Proteksi Penukar Kalor


13. Material Penukar Kalor


14. Operasi (persiapan, start-up dan shut-down)


15. Perawatan dan Inspeksi-inspeksi


16. Diskusi

INSTRUCTOR : Ir. Pawito Merto Sontowiro, Msc.

Ir. Pawito Merto Sontowiro, Msc adalah alumnus Teknik Mesin ITB dan sejak tahun 1973 menjadi dosen di jurusan tersebut sampai sekarang. Beliau adalah kepala Laboratorium Energi termal Teknik Mesin Institut Teknologi Bandung, Beliau juga pernah menjabat sebagai ketua jurusan Teknik Mesin ITENAS Bandung, Pernah mengajar di SESKOAD, Pernah mengajar di prokerma depnaker-ITB, prokerma PLN-ITB. Beliau juga pernah memperdalam keilmuan di luar negeri seperti bidang Coal Energy , Argonne, Chicago, Ill., USA, bidang Combustion, Petc, Pittsburgh, Pa, USA dan Pinch Technology, Asian-Australia Energy Cooperation. Bidang spesialisasi Beliau adalah Boiler, Turbin Uap/Gas, Pompa, Kompresor, Konversi Energi dan analisis energy.. Pernah mengerjakan projek pada bidang Modifikasi Sistem Pembakaran Lokomotip D-52, Modifikasi Sistem Penunjang Boiler, Analisis Sistem Boiler, dan lain-lain. Beliau adalah trainer produktif, pernah mengajar training  untuk banyak perusahaan di Indonesia seperti Chevron Indonesia Company, Chevron pacific Indonesia, Total E&P Indonesie, PT. Pusri, PT. Pupuk Kaltim, PT. BADAK, Depnaker RI, PT. KKA Aceh, KDTP I Bontang, UP-IV PERTAMINA, Kalimantan Prima Coal (KPC), PLN, PT. PERTAMINA, DIKTI, BPPT, PT. Indonesia Power, Pertamina UP II, PT. Pupuk Kujang, PT. Petroleum Consolindo, PT. Indah Kiat Pulp and Paper, PT. Krakatau Steel, PLTU Paiton, PLTU Suralaya, PT. Kaltim Pasifik Amoniak, CNOOC  SES LTD, PLTGU  BEKASI POWER, PT. INDO FUJI ENGINEERING, PT. CONOCO PHILLIPS, dan lain-lain.  Pak Pawito juga aktif menulis buku seperti Perpindahan Kalor, Konversi Energi, Thermodinamika, Pembangkit Uap, Bahan Bakar Dan Pelumas, dan Pompa. Beliau telah melakukan banyak penelitian disertai publikasi ilmiahnya.

VENUE

Hotel Golden Flower Bandung

 

TRAINING DURATION

4 days

 

TRAINING TIME

1. 18 – 21 Juli 2011


2. 5 – 8 Desember 2011

 

INVESTATION PRICE/PERSON

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

CHOKE AND CONTROL VALVE

CHOKE AND CONTROL VALVE
Hotel Golden Flower,  Bandung | 11 – 14 July 2011| Rp 7.250.000
Hotel Golden Flower,  Bandung | 14 – 17 November 2011| Rp 7.250.000




INTRODUCTION :

This course is a practical knowledge of selection, installation of choke and control valves. Design, specification and implementation of control and operation in gas plant process.




TRAINING MATERIAL OUTLINE :
1.    Basic physical properties
2.    Fundamental of measurement
3.    Fundamentals of flow characteristics
4.    Control valves
5.    Pressure drop
6.    Flow equations
7.    Fundamental valve sizing

• a.    Introduction


• b.    Definition of a Control Valve


• c.    Energy Type


• d.    What is happening inside a control valve


• e.    Cavitation


• f.    Flashing


• g.    Choked Flow


• h.    Valve Coefficient Cv


• i.    Valve characteristic


• j.    Equal percent


• k.    Linear


• l.    Quick opening


• m.    Selection method

8.    HIGH PRESSURE DROP APPLICATION/CHOKE VALVE

• a.    Cavitation Control


• b.    Cavitation Elimination


• c.    Low Noise


• d.    Diffuser Plates


• e.    Chokes


• f.    Disk Stack Technology


• g.    Pressure Balance Trim

9.    Control valve selection
10.    Installation




WHO SHOULD ATTEND THIS TRAINING?

Para Operator, Teknisi, Engineer dan Supervisor yang ingin memahami dan meningkatkan pengetahuan dalam melakukan analisa system tenaga.






TRAINING INSTRUCTOR

Ir. Deddy Nugraha, Ir. Kartono Wijayanto, and Ir. Syahbardia,MT.






VENUE :

Hotel Golden Flower Bandung




TRAINING DURATION :

4 days




TRAINING TIME :

1. 11 – 14 July 2011


2. 14 – 17 November 2011

INVESTATION PRICE/ PERSON :

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS :

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

RECOMMENDATION TO PARTICIPANTS :

Participants are recommended to bring laptop for practice sessions

CENTRIFUGAL PUMPS : SELECTION, OPERATION AND MAINTENANCE

CENTRIFUGAL PUMPS : SELECTION, OPERATION AND MAINTENANCE

Yogyakarta| Batch I: 26-29 April 2011| 08:00-16:00 WIB |Rp 4.500,000,-/peserta (Non resindential)
Yogyakarta|Batch II: 14 – 16 Juni 2011| 08:00-16:00 WIB |Rp 4.500,000,-/peserta (Non resindential)

 

Description

Assuming that a plant is a body of human being, pumps are the "heart" of the body. Those play very important and vital roles to flow the "blood" of a plant. In every plant or production operation system, we find pumps. However, unlike bolts and nuts, neither industry nor production-operation management will put pumps in stock. It is NOT cost effective and is very uncommon practice to put a complete set of pump in the warehouse stock due to financial reasons.
Therefore, properly specifying, selecting, installing, operating and maintaining pumps are very significant and are very important steps to have "trouble free" during the entire life of the plant operation. Thus, proper maintenance and operation is also the key to reduce the entire cost of the plant and production operation system.
This five-day training will provide a comprehensive knowledge and understanding of pump selection, installation, operation, and maintenance program. The training will concentrate in centrifugal pump as they are the most common one used in the industries and day life.

 

Objective

• Refresh the knowledge of the participants on fluid mechanic and pump characteristics


• Understand centrifugal-pump basic-system design, selection, operation, treatment and installation


• Learn the critical symptoms of pump operation


• Enhance the knowledge on pump sealing and rolling elements


• Gain additional knowledge on inspection and maintenance of centrifugal pumps


• Knowledge sharing among the participants and instructors

 

Course Outline

1. Basic Theory of Fluid Mechanics

• Physical properties of incompressible fluid


• Static fluid


• Basic flow of incompressible fluid


• Basic fluid dynamic


• Basic fluid energy process

2. Basic Theory of Centrifugal Pump and Installation

• Head or energy requirement of the installation


• The principle of energy transfer in centrifugal pump


• Characteristic of pump and its installation (Capacity, Head, and Efficiency)
  Combination of pump and installation


• Pump specification


• Pump selection based on capacity, head, and efficiency


• Pump arrangement; series and parallel


• Suction analysis (Cavitations and NPSH)

3. Basic Theory of Reciprocating Pump and Installation

• Type of reciprocating pumps


• Comparison of centrifugal and reciprocating pumps.


• Discharge of a reciprocating pump.


• Slip of the pump.


• Power required driving a reciprocating pump.


• Indicator diagram of a reciprocating pump.


• Variation of pressure in the suction and delivery pipes due to acceleration of the   piston.


• Effect of the acceleration of the piston on the indicator diagram.


• Maximum speed of the rotating crank.


• Effect of friction in the suction and delivery pipes, on the indicator diagram.


• Effect of fitting air vessels on the suction and delivery pipes of a reciprocating pump.


• Maximum speed of rotating crank with air vessels.


• Work done against friction with/without and air vessels.


• Flow of water into and from the air vessel, fitted to the delivery pipe of a reciprocating pump.


• Multiple cylinder pumps.

4.Critical Symptoms of Pump Operation

• Cavitations


• Water hammer


• Over pressure


• Negative pressure


• Surging


• Pressure fluctuation

5.Operation

• Procedure to run and stop the pump


• Controlling the capacity


• Hazard prevention


• Automatic operation


• Centrifugal pump application


• General notes on pre-starting checks General notes on pump lubrication


• General notes on pump operation


• General notes on pump maintenance


• Process pump bearing

6.Centrifugal Pump Sealing

• Seals principles and practice


• Pump shaft sealing


• Mechanical seals in the process industry

7.Rolling Element Bearings in Centrifugal Pump

• Principles of centrifugal pumps


• Angular contact ball bearing in centrifugal pump


• Double row angular contact ball bearing

8.Selecting Multiphase Pumps

9.Inspection and Maintenance of Pump

• Preliminary inspection


• Operating condition inspection


• Spare parts handling


• Inspection (visual, dimensional and non-destructive test)


• Mechanical and electrical run-out


• Dynamic balancing per API-610


• Rotor assembly


• Trouble shooting

10.Practice of centrifugal pump performance measurement at Fluid Lab. Mechanical Engineering UGM

 

What Should Attends

• Fresh Mechanical or Rotating Engineers, Engineering and Construction Engineers, Project Engineer


• Production Operators, Technicians, Asset Management Team members, Maintenance and Operation Personnel who are responsible for the


• Selection, Sizing, Specifying, Installation, Testing, And Maintenance Of pumping system.


• Experienced professionals who want to refresh or broaden their understanding of pumps


• Professionals with little to moderate production facility design and or production operation back ground


• Other professionals who want better understanding of the subject

 

Instruktur :

• Dr. Ir. Rini Darmastiti, M.Sc


• Dr. Deendarlianto, M.Eng

(Expert in Mechanical Engineering)

Course Method

• Presentation


• Discuss


• Case Study


• Evaluation


• Lab Study

 

Fee:

• Pelatihan Reguler  (NON RESIDENTIAL)


• Rp. 4.500.000,-/nett per participant  non  residential


• Rp 4.000.000,-/3 peserta dari perusahaan yang sama

 

Course Fee  :

• Batch I: 26-29 April 2011


• Batch II: 14 – 16 Juni 2011


• Yogyakarta

 

Fascilities

• Module / Handout


• Sertifikat


• Souvenir


• Training Kit

 

Maintenance and Troubleshooting of BELT CONVEYORS AND CHUTES Plus CONVEYOR, CHUTE AND FEEDER DESIGN

Maintenance and Troubleshooting of BELT CONVEYORS AND CHUTES Plus CONVEYOR, CHUTE AND FEEDER DESIGN

Yogyakarta|Batch I : April 26th-28th 2011| 08:00-16:00 WIB |Rp 4.550,000,-/peserta (Non resindential)
Yogyakarta| Batch II : 12 – 14 Juli 2011| 08:00-16:00 WIB |Rp 4.550,000,-/peserta (Non resindential)

 

Description

The training will be take about three days - the first two days will cover basic conveyors, selection, safety, legal obligations, terminology and background and an optional third day will deal with the nuts and bolts of conveyor, chute and feeder design. Belt conveyors frequently provide the most satisfactory and economical method of transporting materials such as mine ores, earth, sand, crushed stone, cement and concrete. The high and continuous speed of operation of the belt makes for a high capacity of transport of materials. This workshop is designed for engineers and technicians from a wide range of abilities and backgrounds and will provide an excellent introduction to troubleshooting, maintenance and basic design rules of conveyors and chutes. It is intended to cover the fundamentals of belt conveying and would be useful for those with little experience in this area. Before commencing a detailed course on conveyors it is important to have a solid practical knowledge of the material to be conveyed. A basic knowledge is provided of the bulk materials characteristics and properties. This will enable you to have a far stronger ability to troubleshoot and design workable conveyor systems. Numerous tips throughout the course make it practical and topical. You will also engage in problem solving and case studies to absorb the materials as quickly and effectively as possible

 

Materi

1. INTRODUCTION

• Fundamentals of bulk materials handling


• Nature of bulk solids


• Characteristics of generally used bulk materials


• Conveyors and chutes overview


• Practical Exercise

2. BELT CONVEYING

• Introduction


• Layout


• Basic Configuration


• Components of a standard conveyor


• Capacity of belt conveyors and selection of belt width


• Selection of other components (belt, idlers, pulleys and takeups etc.)


• Simple calculation of belt tension


• Selection of drive


• Troubleshooting tips


• Take-ups


• Operation and maintenance of belts


• Tips for cost savings


• Practical Exercise

3. SAFETY OF CONVEYORS

• Conveyor safety standard


• General background on AS 4024.1 (RA and hazard recognition)


• Hazard recognition


• History of accidents


• Key conveyor safety issues


• Demonstration of unsafe conveyors


• AS 1755 conveyors


• Chute doors hazards and controls


• Case Study


• Practical Exercise

4. MAINTENANCE AND TROUBLESHOOTING OF CONVEYORS

• Troubleshooting conveyor problems


• Types of joints


• Splice failures


• Splice inspections


• Splice repairs


• Typical problems


• Root cause process


• Systematic approach for tracking


• Site specific problems


• Case Studi


• Practical Exercise

5. CHUTE MAINTENANCE AND TROUBLESHOOTING

• Transfer chutes theory


• Laser scanning applications


• Best practice design


• Boosting flow


• Troubleshooting chutes

 

Peserta

• Maintenance Engineers, Technicians and Staff


• Plant Engineers


• Operation, Maintenance, Inspection and Repair Managers,


• Supervisors and Engineers


• Mechanical Engineers and Technicians


• Design Engineers


• Electrical Engineers and Technicians


• Consulting Engineers

 

Instruktur :

Teguh Pudji Purwanto, Ir, MT & Teguh Santosa, Ir And  Team

• Expert in electrical & Mechanical Engineering


• Active as public trainer & Consultant in local & national seminar

Course Method

• Presentasi


• Diskusi


• Studi Kasus


• Evaluasi

 

Fee:

• Pelatihan Reguler  (NON RESIDENTIAL)


• Rp. 4.550.000,-/nett per participant  non  residential


• Rp 4.000.000,-/3 peserta dari perusahaan yang sama

 

Waktu dan Tempat Pelaksanaan :

• Batch I : April 26th-28th 2011


• Batch II : 12 – 14 Juli 2011


• Yogyakarta

 

Fascilities

• Module / Handout


• Sertifikat


• Souvenir


• Training Kit

PETROLEUM ENGINEERING FOR NON PETROLEUM ENGINEER

PETROLEUM ENGINEERING FOR NON PETROLEUM ENGINEER

Yogyakarta| April 26  s.d 29 , 2011 | Rp 5.750,000,-/peserta (Non Residential)
Yogyakarta|Juli 19  s.d 21 , 2011 | Rp 5.750,000,-/peserta (Non Residential)

 

Introduction

Usaha industri Minyak dan Gas Bumi sangatlah kompleks dan beresiko tinggi,  untuk itu diperlukan kerja sama yang baik antar karyawan di perusahaan, baik dari bagian Humas, Finance, Material /logistik, Drilling, Produksi, PE sendiri agar dapat meningkatkan penghasilan perusahaan.

Dengan mengikuti pelatihan ini, diharapkan peserta akan lebih memahami dan meningkatkan pengetahuannya tentang teknik perminyakan secara terpadu dari aspek / kegiatan : Geologi, Eksplorasi, Eksploitasi (Reservoir, Pemboran, Produksi ) hingga produk akhir dari hasil minyak bumi.

 

Course Contents

1. PENGANTAR INDUSTRI MINYAK


2. PETROLEUM GEOLOGI DAN RESERVOIR: Terjadinya minyak dan sumbernya, migrasi minyak dibatuan, formasi berpori dan permeabel, teori migrasi Gussow, porositas dan pemeabilitas,core sample. Mencari Original Oil In Place. Menaksir cadangan reservoir. Sifat fluida, viskositas, densitas, FVF. Jenis reservoir drive.


3. PENGEBORAN : Peralatan yang digunakan rig, pompa, lumpur, bit dan alat-alat lain, dan metode-metode pemboran yang umum dilaksanakan.


4. PENYELESAIAN SUMUR : Casing, completion, perforasi, tubing, wellhead, Perforasi


5. METODE PRODUKSI : macam-macam metode produksi, pemilihan metode produksi, peralatan produksi di bawah permukaan dan fasilitas diatas permukaan.


6. ARTIFICIAL LIFT: Peralatan untuk produksi minyak bila tekanan telah rendah, misalnya :


7. sucker rod pump, jet pump, electric submersible pump, gas lift.


8. WELL TESTING: Beberapa test laju minyak, gas, BS&W dan test temperatur dan tekanan.


9. WELL TREATMENT: Hydraulic Fracturing, Acidizing dan Other Chemical Treatment


10. PROSES MINYAK DILAPANGAN: Manifold, well test, separator, dehidrator, pipeline, pompa


11. SISTIM STORAGE: Storage-Konstruksi tanki, menanggulangi air produksi


12. PENGUKURAN MINYAK DAN GAS


13. TRANSPORTASI MINYAK: Pipeline, tanker dll


14. KILANG MINYAK: Produk minyak dan jenisnya, proses di kilang

 

Who Should Attend

Semua karyawan industri perminyakan yang mempunyai background bukan dari perminyakan, seperti : General Affair, Internal / External Relations, Humas, Administrasi, Keuangan, Logistik, Personalia, Sekretaris, Komputer, Sekuriti dsb.

 

Metode Kursus

• Presentation


• Discuss


• Case Study


• Evaluation


• Simulation

 

Koordinator

Ir. Prang Haryana

Instruktur expert dibidang Petroleum, aktif menjadi pembicara di seminar-seminar, dan menjadi konsultant di beberapa perusahaan minyak

 

Biaya :

• Biaya Kursus: Rp 5.750,000,-/peserta (Non Residential)


• Special Rate Rp  5.500,000,- for min. 3 participant

 

Fasilitas

• Module / Handout


• Sertifikat


• Souvenir


• Training Kit