Tampilkan postingan dengan label Balancing. Tampilkan semua postingan
Tampilkan postingan dengan label Balancing. Tampilkan semua postingan

Selasa, 08 Februari 2011

ALIGNMENT AND BALANCING IN ROTATING EQUIPMENT

ALIGNMENT AND BALANCING IN ROTATING EQUIPMENT



Hotel Grand Seriti Boutique Bandung  |21 – 23 February 2011| Rp 5.950.000/person
Hotel Grand Seriti Boutique Bandung  |6 – 8 June 2011| Rp 5.950.000/person
Hotel Grand Seriti Boutique Bandung  |24 – 26 October 2011| Rp 5.950.000/person






TRAINING INTRODUCTION :
Misalignment and unbalance are two major causes of vibration in rotating equipment, vibration that means increased maintenance and reduced machine life. With proper alignment and balancing programs, reductions in maintenance and operating costs can easily reach into six figures per year. When shafts are misaligned, forces are generated that can produce stresses on the rotating and stationary components. Even when couplings do not fail from the stresses produced by gross misalignment, bearings and seals will most certainly fail under these conditions. In extreme cases of misalignment, even the shafts may fracture and break. Out-of-balance machine components are a principal cause of machinery vibration. The condition often is caused by less-than-perfect manufacturing, and it is routine for rotating equipment, reciprocating machines and vehicles. Mass balancing may be necessary if an operation or product requires quiet operation, high speeds, long bearing life, operator comfort, controls free of malfunctioning or a quality feel. There are three types of balancing machines: static balancing stands, hard bearing machines, and soft bearing machines. Static balancing stands do not require spinning up and can correct for static or single-plane unbalance only. They feature low cost and safe operation.



 



TRAINING MATERIAL OUTLINE :
1.    Mechanical Equipment Overview
2.    Rim and Face Alignment
3.    Reverse Dial Indicator Alignment
4.    Determine Balance Weight
5.    Combine Balance Weights
6.    Single Plane Balancing
7.    Dual Plane Balancing
8.    Laser Alignment & Balancing



 



TRAINING BENEFIT :




  • Participant can develop, implement and supervise the alignment process

  • Economize the time, money and company’s resources by implementing appropriate alignment and balancing

  • Prevent the company’s equipment and tools from damage and make the machine’s living period longer

  • Decrease the down time

  • Increase the profit



 



WHO SHOULD ATTEND THIS TRAINING?
Plant and Pipeline Operators, Supervisors, Engineers and Manager.



 



TRAINING INSTRUCTOR



Ir. Deddy Nugraha
Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.



 



VENUE :



Hotel Grand Seriti Boutique Bandung



 



TRAINING DURATION :



3 days



 



TRAINING TIME  :




  1. 21 – 23 February 2011

  2. 6 – 8 June 2011

  3. 24 – 26 October 2011





 



INVESTATION PRICE/PERSON :




  1. Rp 5.950.000/person (full fare)  or

  2. Rp 5.750.000/person (early bird, payment 1 week before training event) or

  3. Rp 5.500.000/person (if there are 3 persons or more from the same company)





 



FACILITIES FOR PARTICIPANTS:




  1. Training Module

  2. Training CD Contains Training Material

  3. Certificate

  4. Stationeries: NoteBook and Ballpoint

  5. Jacket or Waistcoat or T-Shirt

  6. Bag or Backpackers

  7. Training Photo

  8. Training Room with Full AC Facilities and multimedia

  9. Once lunch and twice coffeebreak every day of training

  10. Qualified  instructor

  11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)



 



Minggu, 14 Maret 2010

Alignment, Balancing and Vibration

Alignment, Balancing and Vibration



Bandung | May 24-26, 2010 | Rp.5.250.000,-



 



INTRODUCTION



Dalam rotating equipment, vibrasi merupakan yang umum sekali terjadi dan sering menghambat proses produksi perusahaan.



Salah satu penyebab vibrasi yang sering kali terjadi adalah masalah pada alignment dan unbalance.



Pada pelatihan ini akan diberikan penjelasan praktis tentang alignment dan balancing, berikut dengan peragaan didalam mengantisipasi dan mengatasi penyebab vibrasi.



OBJECTIVES



Dengan megikuti pelatihan ini diaharapkan para peserta pelatihan mampu:




  • Memahami konsep alignment dan balancing.

  • Memahami dan dapat melakukan analisa vibrasi

  • Mamu meng-interpretasikan fenomena alignment dan unbalance dalam analisa vibrasi

  • Melakukan alignment secara praktis


OUTLINES



Introduction to alignment and balancing.



Predictive maintenance & vibration monitoring



Fundamental vibration



Vibration balancing & alignment vibration phenomena's



Balancing theory and field balancing




  • Balancing basic theory

    • Types unbalance

    • Purpose balancing

    • Causes unbalancing

    • Units unbalance

    • Effect unbalance on rotational speed



  • Balancing machine

    • Gravity machines

    • Centrifugal machines

    • Hard bearing machine

    • Testing balancing machine



  • Balance tolerance

  • Field Balancing



Alignment and alignment methods




  • Fundamental alignment

  • Diagnosing misalignment

  • Measuring misalignment

  • Preparing task alignment

  • Alignment methods

    • Rough methods

    • Face and rim



  • Alignment tolerance

  • Complicating factor alignment

  • Introduction to laser alignment


Studi Kasus



Diharapkan para peserta pelatihan membawa kasus yang telah terjadi pada masing-masing perusahaanya untuk didiskusikan bersama-sama.



WHO SHOULD PARTICIPATE



  • Maintenance Manager/ Superintendent/ Engineer/ Supervisor/ Planner

  • Production Manager/ Superintendent/ Engineer/ Supervisor

  • Plant Manager/ Superintendent/ Engineer/ Supervisor

  • Everybody who wants to add knowledge and interest in the above subject



Instructor
Ir. Deddy Nugraha



Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA.



Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management.



Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.



Schedule
May 24-26, 2010
3 days



Venue
Bandung



Tuition Fee
Rp.5.250.000,- per participant, excluding accommodation & tax.






Selasa, 18 Agustus 2009

Balancing and Total Alignment

Balancing and Total Alignment



Papandayan Hotel, Bandung | December 21-23, 2009 | Rp.5.250.000,-




OUTLINES




PENDAHULUAN





  • Frekuensi

  • Perpindahan

  • Kecepatan

  • Percepatan

  • Sudut Fasa

  • Fungsi Sinus

  • Fugsi Cosinus




GETARAN AKIBAT KETIDAKSEIMBANGAN (UNBALANCE)





  • Jenis-jenis Unbalance

  • Unbalance Kopel

  • Sumber-sumber Unbalance




PENYEIMBANGAN DI LAPANGAN (FIELD BALANCING)





  • Pengantar

  • Penyeimbangan Satu Bidang (Single Plane Balancing)

  • Hukum Sinus

  • Hukum Cosinus

  • Massa Coba (Trial Weights and Force)

  • Hal-hal yang perlu diperhatikan

  • Berat Ekivalen (Equivalent Weights)

  • Penyeimbangan Dua Bidang (Two Plane Balancing)

  • Pemilihan Metode Penyeimbangan

  • Rotor Menggantung (Overhung Rotors)

  • Catatan tentang Penyeimbangan




TEKNIK PENYEIMBANGAN SATU BIDANG





  • Metode Grafik




KETIDAKSESUMBUAN (MISALIGNMENT) POROS





  • Pengantar

  • Jenis-jenis Ketidaksesumbuan

  • Ketidaksesumbuan pada penggerak sabuk (Belt Drives)

  • Hubungan Sudut Fasa

  • Catatan untuk Motor Listrik




ALIGNMENT LANJUT (ADVANCED MACHINE ALIGNMENT)





  • Pengantar

  • Motor Listrik

  • Shims

  • Soft Foot

  • Pemberian Torsi

  • Kopling

  • Alat Bantu Alignment (Alignment Fixture) dan Lenturan Batang (Bar Sag)

  • Pengukuran Dasar

  • Dial Indicator: Pengukuran dan Pembacaan

  • Alignment Vertikal

  • Metode Grafik

  • Metode Kalkulator

  • Menggeser Mesin pada Bidang Horisontal

  • Pemuaian (Thermal Growth) dan Alignment pada Kondisi Panas

  • Peralatan-peralatan dengan Penggerak Poros

  • Kopling U-joint

  • Spool Pieces

  • Pembacaan Lubang (Bore Readings)

  • Pompa Vertikal

  • Lima Puluh Langkah untuk Alignment Presisi




REVERSE INDICATOR ALIGNMENT





  • Pengantar

  • Lenturan Batang

  • Pengukuran Mesin

  • Alignment Vertikal

  • Metode Grafik

  • Metode Kalkulator

  • Alignment Horisontal

  • Pemuaian

  • Pembacaan Lubang




API 684




WHO SHOULD PARTICIPATE



  • Maintenance Manager/ Superintendent/ Engineer/ Supervisor/ Planner

  • Production Manager/ Superintendent/ Engineer/ Supervisor

  • Plant Manager/ Superintendent/ Engineer/ Supervisor

  • Everybody who wants to add knowledge and interest in the above subject







Instructor
Ir. Tri Prakosa, M.Eng



Ir. Tri Prakosa, M.Eng seorang instruktur professional untuk beberapa topik seperti: Manual dan Laser Alignment, Getaran & Isolasi Getaran, Analisis Getaran Struktur dan Permesinan, Advanced Vibration Monitoring and Troubleshooting, dll.



Mr. Tri lulusan dari Teknik Mesin, ITB dan mengambil gelas Master of Engineering di Kyoto University, Jepang.



Beberapa proyek pernah ditanganinya, seperti: Gas Turbine - Compressor sets Reliability, Availability and Maintability Enhancement Project, Pertamina Klayan, Basic and Applied Theory for Maintenacne Technician Training - TOTAL Indonesia, Pengukuran Getaran dan Analisis ODS - Unocal.







Schedule
December 21-23, 2009
3 days

Venue
Papandayan Hotel, Bandung

Tuition Fee
Rp.5.250.000,-per participant, excluding accommodation & tax.