Vibration Based Maintenance

Vibration Based Maintenance

Holiday Inn Hotel, Bandung | Nov 30 - Dec 4, 2009 | Rp.8.450.000,-

INTRODUCTION

An application oriented program for industry, which aims to convey the latest thinking and best practice of machinery vibration monitoring and analysis via lectures and case studies. Industrial case study examples are used throughout the program to emphasize key points and to underline the relevance and applicability of the topics being addressed.

The program gives a detailed treatment of the detection, location and diagnosis of faults in rotating and reciprocating machinery, using vibration analysis.

COURSE OBJECTIVES

After attending the program Participants will:

• Have a detailed understanding of the measurement and characteristics of vibration signals, and the ways in which vibration data can be stored and represented


• Have acquired a knowledge of vibration-based fault detection and diagnostic techniques, and the practical implementation of these techniques


• Have the knowledge to assess accurately machinery conditions, and to make detailed and reliable diagnoses for a range of common machinery and component types

TRAINING METHODOLOGY

Participants will learn by active participation during the program through the use of program materials, software demonstrations, hands-on experience of vibration analysis software tools, group exercises, and discussions of ?real life? case studies in their organizations.

COURSE OUTLINE

Vibration and it?s Measurement

• Components of a vibration signal


• Vibration transducers


• Overall and spectral vibration


• Monitoring point location


• Transducer mounting


• Common symptoms


• Time and frequency domains


• Frequency domain instrumentation


• Fast Fourier transforms


• Displacement and proximity probes


• Transducer selection

Vibration Symptoms of Common Machine Faults

• Looseness issues


• Signal distortion


• Harmonic content


• Inter-harmonics


• Static and dynamic balancing of rigid rotors


• Types of imbalance


• Measurement set-ups


• Single and two-plane balance procedures


• Misalignment


• Distinction between angular and lateral effects

Vibration Based Fault Detection

• Vibration level classification


• ISO standards


• Peak and RMS levels


• Dynamic range


• Use of FFT analyzers


• Constant percentage bandwidth spectra


• Automated CPB spectrum comparison


• Spectral zoom

Fundamentals of Bearing and Gear Vibration

• Calculation of bearing frequencies


• Pulse trains and line spectra


• Loaded element modulation


• Trending fault development


• Gear wear


• Tooth-mesh harmonics


• Ghost components


• Gear fatigue


• Modulation effects


• Bent shafts and gear misalignment

Vibration Based Fault Diagnosis

• Time domain averaging


• Crest factor


• Sampling, digitizing and aliasing


• Frequency and phase response


• Band selectable analysis


• RMS and linear averaging


• Real time bandwidth and dynamic range

WHO SHOULD ATTEND

• Engineers and technicians, working in application and management of maintenance


• Designers and production managers and engineers


• Young engineers who are looking for outstanding job opportunities


• Everybody who wants to broaden the knowledge or benefit from this course

Instructor
Prof. DR. Ir. Indra Nurhadi

Prof. Dr. Ir. Indra Nurhadi is is a lecturer at Mechanical Engineering Department of ITB since 1975 and head of Computational Mechanics Laboratory since 1988 with nearly 30 years of experience in the industries. He received his bachelor degree in 1973 from Mechanical Engineering of ITB. His master and Ph.D degree were received in 1981 and 1985 from University of Wisconsin - Madison, U.S.A.

He regularly conduct seminars and training for the topics: Finite Element Method for Stress Analysis, Lubrication and Bearings, Selection and Design, Balancing and Alignment, Vibration Analysis for Machine Health Monitoring, Design of Machine Elements, Mechanical Design, Motorcycle Frame Analysis and Design.

Schedule
Nov 30 - Dec 4, 2009
5 days

Venue
Holiday Inn Hotel, Bandung

Tuition Fee
Rp.8.450.000,- per participant, excluding accommodation & tax

Corrosion Engineering: Insulation and Fireproofing Material

Corrosion Engineering: Insulation and Fireproofing Material

Papandayan Hotel, Bandung | November 16-19 , 2009 | Rp.7.250.000,-

 

BACKGROUND

Insulation materials have been applied to piping and process equipments to increase efficiency by maintaining process temperature (prevent heat losses), protecting from fire, and preventing external corrosion. During applications, materials degradation due to corrosion under insulation has been found and caused serious damage to the equipment. The damages are aroused from either improper insulation design or improper insulation materials. Understanding the corrosion mechanism and the application of insulation on piping and process equipment is very important to avoid failure of the equipments.

This training will focus on corrosion failure types, especially corrosion under insulation; the insulation design, and insulation materials.

To achieve the practical application of the course, the course materials have been prepared based on internationally recognized sources, such as ASM Handbook, NACE standard, API standard, and NORSOK standard.

COURSE OUTLINE

1. Corrosion Failures

• Electrochemistry of Corrosion


• Type of corrosion failures

2. Corrosion Under Insulation

• Corrosion mechanism


• Effect of Water, Contaminants, and Temperature


• Effect of Insulation Materials


• Effect of materials : carbon steel and austenitic stainless steel


• Inspection and Maintenance


• Mitigation Steps

3. Insulation Materials

• Insulation Materials and Properties


• Insulation System Design


• Insulation Products


• Insulation for Industrial Piping


• Insulation for Process Equipments

4. Fireproofing Insulation Materials

• Acoustic Insulation Materials


• Combination of Insulation Types

WHO SHOULD ATTEND

• Design engineer


• Fabrication engineer


• Quality assurance personnel's


• Maintenance personnel's


• Purchasing personnel's


• Everyone who wish to broaden their knowledge on this course subject

 

Instructor

DR. Ir. Husaini Ardy is a lecturer at Mechanical Engineering ITB. He received his bachelor degree in 1984 and Master degree in 1987 degree from Mechanical Engineering of ITB. He continued to study in the field of Material Engineering at Illinois Institute of Technology, Chicago, USA, in 1994 he completed his Ph.D. degree. He has been involving in material selections and mechanical component failure analysis for the industries in Indonesia.

DR. Husaini regularly conduct seminars for the industries for both public and in-house in Indonesia. In a team, he has successfully handled the following projects:

• Failure analysis some engineering components at oil and gas companies (TOTALFINA-ELF, BP-ARCO, VICO, CPI, CONOCO, KONDUR, ARUN NGL, EXXONMOBIL); fertilizer companies (PUSRI, KUJANG, PKT); petrochemical companies (PETROGRES); automotive and transportation companies (PTKAI, FEDERAL, GARUDA Airline, Merpati Nusantara Airline).


• Material selections for line pipe, flow lines, and down hole tubing in some oil and gas companies.


• Materials verification, testing and assessment in Mobil Oil and ARCO.


• Materials failure analysis and assessment for CONOCO.


• Corrosion mitigation for gas industries.

 

Schedule
November 16-19 , 2009
4 days

Venue
Papandayan Hotel, Bandung

Tuition Fee
Rp.7.250.000,- per participant, excluding accomodation & tax.

 

The PSC of Oil & Gas Industry

The PSC of Oil & Gas Industry

Grand Serela Hotel, Bandung | October 28-30, 2009 | Rp.5.750.000,-

COURSE OBJECTIVE

Contractual systems consist of concession contract, production contractual contracts and other contractual forms. Mostly, The PSC (Production Sharing Contract) is applied for Indonesia Oil and Gas industry. In PSC, management is under the government. The contractors should submit WP&B, POD and AFE to be approved by BP Migas.

Petroleum is common property resources, therefore its management should give greatest benefit for the people. The Key issues of contract are the ownership of hydrocarbons and state sovereignty of natural resources, goals of petroleum policy, state participation, petroleum authorities, the role of national companies, exploration and production regulations. Petroleum business is just like other business which is aimed to make profit. Profit is a function of production, price, costs and government take (tax and non tax) and minimum return. To maintain production, any business needs to maintain stock, Stock in Petroleum Business is proven reserves. Petroleum business is a risky business.

To understand Petroleum Industry needs knowledge of petroleum proven reserve and production, price, costs, government take, contractor profit, minimum return and risks of Petroleum Business.

COURSE CONTENT

1. Dynamics of Petroleum Business


2. Methods to Measure Profit Indicators


3. Cost, Cost Recovery and Recoverable Cost


4. Government Take from Tax and non Tax


5. Net Contractor Share and Contractor Cash Flow


6. Important Issues on Law, Fiscal and Frame work of Upstream Petroleum Contracts


7. General Assessment on Petroleum Exploitation and Production Concession


8. Production Sharing Contract


9. Investment Credit and Domestic Market Obligation


10. First Tranche Petroleum

PARTICIPANTS

• Financial Analyst


• Project Engineering and Economic Team


• Development Planning Team


• Geophysicist and Geologist


• Reservoir Engineers, Production Engineers


• Anybody who wish to know The PSC and Oil and Gas industry

Instructor
Prof. DR. Ir. Widjajono Partowidagdo, M.Sc

Prof. DR. Ir. Widjajono Partowidagdo, M.Sc is a Professor in Petroleum Economics and Field Management at the Faculty of Mining and Petroleum Engineering, Institut Teknologi Bandung and a member of P3 Migas Team (Supervision for Increased Petroleum Production). He was the Head of the Research Group in Drilling and Production Engineering and Management of Oil and Gas at the Faculty of Earth Sciences and Mineral Technology, ITB from 2005-2007, Head of Graduate Program in Development Studies ITB from 1993-2004, Vice Dean for Academic Affairs, Faculty of Mining Technology and Senate Member of ITB from 1994-1997 and Coordinator for Research in Sustainable Development at the Inter-University Center for Economics, University of Indonesia from 1989-1992.

He received his Bachelor in Petroleum Engineering from ITB, MSc in Petroleum Engineering, MSc in Operations Research, MA in Economics and PhD with a dissertation on "An Oil and Gas Supply and Economics Model for Indonesia" from the University of Southern California, Los Angeles, USA. He has written 2 books: Management and Economy of Oil and Gas, 2002 and Understanding Development and Policy Analysis, 2004.

Schedule
October 28-30, 2009
3 days

Venue
Grand Serela Hotel, Bandung

Tuition Fee
Rp.5.750.000,- per participant, excluding accommodation & tax.

Instrumentation, Electronics and Control Systems

Instrumentation, Electronics and Control Systems

Jayakarta Hotel, Bandung | October 26-30, 2009 | Rp.8.250.000,-

DESCRIPTION

Covers the principles of industrial instrumentation, sensor, signal transmission, interfacing, actuator, process control, the operation of basic PID controller on PLC and DCS. Describe the electronics of instrument, dinterface device and cobtroller. Also provides the usually found advanced PID configuration in industrial systems. Simple method for PID controller tuning is also discussed.

OBJECTIVE

You will be able:

• Understand the concept of instrumentation


• Understand the characteristics of instruments


• Understand the sensors, controllers and actuators


• Understand static and dynamics characteristics of instrument


• Know the electronics of instrument


• Know the electronics of interface device


• Know the electronics of control systems


• Understand some electrical wiring


• Understand the concept of process control


• Understand the concept of basic PID controller


• Identify the requirement for open loop and closed loop stability


• Use and tune PID controller using simple method

PRE-REQUISITES

No specialist knowledge or skills are required - only a technical background so that there is an understanding for such factors as the difference

COURSE OUTLINE

• Instrumentation Concepts


• Static Characteristics of Instrument


• Dynamic Characteristics of Instrument


• Basic Elements of Instrumentation


• Basic Sensors


• Actuators Characteristics


• Signal Transmission


• Digital Interface


• Electronics of Instrumentation and interface device


• Concepts of Feedback


• Performance of Feedback Systems


• PID Controller


• Electronics of control systems


• Simple PID tuning

CLASSROOM/DEMONSTRATION/LABORATORY EXERCISE:

Practical work using PID software (provided 5 to 10 personal Computer)

Instructor

DR. Ir. Endra Joelianto is an expert in control engineering. His outstanding research is: Hybrid Control Systems, Discrete Event Control Systems, Petri Nets Analysis and Application on PLC, Robust PID Controller, Advanced Process Control, Industrial Automation using PLC/DCS. He received first degree (Ir.) in Engineering Physics in 1990 from Department of Engineering Physics, ITB and Doctor of Philosophy (PhD.) in Control Engineering in 2001 from Department of Engineering, The Australian National University, Australia.

He is coordinator of Intelligent Control and Automation, and founder of PLC Research Group, Laboratorium Instrumentasi dan Kontrol (LINK), Departemen Teknik Fisika, Institut Teknologi Bandung. He was the founder and the director of Schneider-OMRON PLC Training Center, Maranatha Christian University, Bandung. The Schneider-OMRON PLC Training Center has cooperation with PT. Schneider Electric Indonesia, PT. OMRON Corporation Japan, Invensys WONDERWARE.

He was the project leader for TPSDP Retooling Program Batch II-DIKNAS for Training Program on "INDUSTRIAL AUTOMATION USING PLC" 2004 and Co-provider for the same retooling program Batch II on "INDUSTRIAL CONTROL AND AUTOMATION" by PT. Cahaya Sumirat, Bandung. In 2005, he leads the retooling project entitled PLC for Industrial Control and Automation at the Department of Engineering Physics, ITB

He attended several professional trainings on PLC, DCS and Instruments Calibration, such as: Yokogawa DCS, Bandung (2000), Implementation of Indonesian National Standard (SNI) 19-17025 and Basic Calibration, Yokogawa Electric Corporation, Bandung (2001), Fieldbus Foundation Technology, Singapore (2002), Basic and Advance PLC OMRON, Jakarta (2004), Cleaner Production: Application in Industries, University of Kwazulu-Natal, South Africa-ITB, Bandung (2005). Advanced Process Control, ASPEN Tech., Jakarta, (2005)

He serves as instructor either for public, universities or in-house training on instrumentation and process control to universities, petrochemical or oil and gas companies, such as: PT. NGL Arun, PT. NGL Bontang, PT. Pupuk Iskandar Muda, PT. Pupuk Kalimantan Timur, PT. Pupuk Kujang, PT. Semen Padang, PT. Semen Gresik, PT. Petrokimia Gresik, PT. Semen Cibinong, PT. Indocement, PT. Semen Tigaroda Perkasa, PT. Exspan Nusantara, PT. ALSTOM Indonesia, PERTAMINA, British Petroleoum, Maxus, Amoseas, PT. Nusa Halmahera Mineral, PT. Indonesia Jaya Power, Indonesia Power-Paiton, PT. Riau Pulp and

Paper, Indonesian Cement and Concrete Institut (ISBI), LIPI-Bandung, LAPI-ITB, POLMAN-Bandung, etc.

Schedule
October 26-30, 2009
4 days

Venue
Jayakarta Hotel, Bandung

Tuition Fee
Rp.8.250.000,- per participant, excluding accommodation & tax.

Sub-Surface Mapping Techniques

Sub-Surface Mapping Techniques

Grand Preanger Hotel, Bandung | October 20-23, 2009 | Rp.7.250.000,-

BACKGROUND

Just like hunting for a hidden treasure, a map is one of the key factors toward successful valuable findings.

This course is designed to broaden the knowledge of participants with regards to the sub-surface mapping techniques. These techniques are important to generate or interpret the existing maps that further guide the exploration and exploitation strategy of the company.

The participants will learn starting from the basic techniques to more advances ones and also understand the unique characteristic of earth phenomena that may contain valuable deposits or oil/gas traps.

COURSE OUTLINE

Featuring the Following Issues That Impact Your Exploration and Exploitation Strategy

Contouring and Contouring Techniques

• Rules in contouring


• Contouring methods

Integration of Geophysical Data in Sub-surface Mapping

Fault Maps

• Introduction


• Fault displacement definition


• Fault data from log


• Fault surface maps construction


• Type of faults patterns:
  
  
  
  • External Faulting
  
  
  • Compressional faulting
  
  
  
  

Fault Data Determined From Seismic Interpretation

Structure Maps

• Contouring faulted surface


• Combining structure maps and fault maps


• Restored top-an aid to structural interpretation


• Fault trace and gaps


• Fault gaps Vs fault heave


• The additive property of fault

Mapping Techniques for Various Tectonic Habitat

• Extensional Tectonic:
  
  
  
  • Compensating
  
  
  • Bifurcating fault pattern
  
  
  • Intersecting
  
  
  • Growth fault system
  
  
  • Single non-growth faults
  
  
  
  


• Wrench fault tectonic


• Compressional:
  
  
  
  • Reverse faults
  
  
  • Thrust faults
  
  
  
  

Requirement for a Reasonable Structural Interpretation

Multiple Horizon Mapping

Discontinuity of Structure with Depth

Unique Characteristics Containing Valuable Deposits

• Oil/gas traps


• Mineral deposits

WHO SHOULD ATTEND

• Geo-scientist (Geologist, Geophysicist, Exploration)


• Petroleum Engineers (Reservoir Engineer, Production Engineer)


• New Venture & Field Business Development


• Hydrologist


• Miners (Engineer, Business Development)


• Everybody or professionals who wants to better understanding and broaden their knowledge from the course subject

Instructor
Ir. Oeke Sobarin

Schedule
October 20-23, 2009
4 days

Venue
Grand Preanger Hotel, Bandung

Tuition Fee
Rp.7.250.000,-per participant, excluding accommodation & tax.

Balancing and Total Alignment

Balancing and Total Alignment

Papandayan Hotel, Bandung | December 21-23, 2009 | Rp.5.250.000,-

OUTLINES

PENDAHULUAN

• Frekuensi


• Perpindahan


• Kecepatan


• Percepatan


• Sudut Fasa


• Fungsi Sinus


• Fugsi Cosinus

GETARAN AKIBAT KETIDAKSEIMBANGAN (UNBALANCE)

• Jenis-jenis Unbalance


• Unbalance Kopel


• Sumber-sumber Unbalance

PENYEIMBANGAN DI LAPANGAN (FIELD BALANCING)

• Pengantar


• Penyeimbangan Satu Bidang (Single Plane Balancing)


• Hukum Sinus


• Hukum Cosinus


• Massa Coba (Trial Weights and Force)


• Hal-hal yang perlu diperhatikan


• Berat Ekivalen (Equivalent Weights)


• Penyeimbangan Dua Bidang (Two Plane Balancing)


• Pemilihan Metode Penyeimbangan


• Rotor Menggantung (Overhung Rotors)


• Catatan tentang Penyeimbangan

TEKNIK PENYEIMBANGAN SATU BIDANG

• Metode Grafik

KETIDAKSESUMBUAN (MISALIGNMENT) POROS

• Pengantar


• Jenis-jenis Ketidaksesumbuan


• Ketidaksesumbuan pada penggerak sabuk (Belt Drives)


• Hubungan Sudut Fasa


• Catatan untuk Motor Listrik

ALIGNMENT LANJUT (ADVANCED MACHINE ALIGNMENT)

• Pengantar


• Motor Listrik


• Shims


• Soft Foot


• Pemberian Torsi


• Kopling


• Alat Bantu Alignment (Alignment Fixture) dan Lenturan Batang (Bar Sag)


• Pengukuran Dasar


• Dial Indicator: Pengukuran dan Pembacaan


• Alignment Vertikal


• Metode Grafik


• Metode Kalkulator


• Menggeser Mesin pada Bidang Horisontal


• Pemuaian (Thermal Growth) dan Alignment pada Kondisi Panas


• Peralatan-peralatan dengan Penggerak Poros


• Kopling U-joint


• Spool Pieces


• Pembacaan Lubang (Bore Readings)


• Pompa Vertikal


• Lima Puluh Langkah untuk Alignment Presisi

REVERSE INDICATOR ALIGNMENT

• Pengantar


• Lenturan Batang


• Pengukuran Mesin


• Alignment Vertikal


• Metode Grafik


• Metode Kalkulator


• Alignment Horisontal


• Pemuaian


• Pembacaan Lubang

API 684

WHO SHOULD PARTICIPATE

• Maintenance Manager/ Superintendent/ Engineer/ Supervisor/ Planner


• Production Manager/ Superintendent/ Engineer/ Supervisor


• Plant Manager/ Superintendent/ Engineer/ Supervisor


• Everybody who wants to add knowledge and interest in the above subject

Instructor
Ir. Tri Prakosa, M.Eng

Ir. Tri Prakosa, M.Eng seorang instruktur professional untuk beberapa topik seperti: Manual dan Laser Alignment, Getaran & Isolasi Getaran, Analisis Getaran Struktur dan Permesinan, Advanced Vibration Monitoring and Troubleshooting, dll.

Mr. Tri lulusan dari Teknik Mesin, ITB dan mengambil gelas Master of Engineering di Kyoto University, Jepang.

Beberapa proyek pernah ditanganinya, seperti: Gas Turbine - Compressor sets Reliability, Availability and Maintability Enhancement Project, Pertamina Klayan, Basic and Applied Theory for Maintenacne Technician Training - TOTAL Indonesia, Pengukuran Getaran dan Analisis ODS - Unocal.

Schedule
December 21-23, 2009
3 days

Venue
Papandayan Hotel, Bandung

Tuition Fee
Rp.5.250.000,-per participant, excluding accommodation & tax.

POD, AFE and WP&B

POD, AFE and WP&B

Jayakarta Hotel, Bandung | December 1-4, 2009 | Rp. 7.850.000,-

 

COURSE OBJECTIVE

• Understanding Oil & Gas Investment Decision, Reserves & Production and Economic Analysis for POD, AFE & WP&B


• Developing proposal for POD, AFE and WP&B Approval

COURSE CONTENT

Oil & Gas Investment Decision

• Upstream Oil & Gas Activities


• Oil & Gas Investment Decision

Reserves and Production

• Oil & Gas Reserves


• Reserves Calculation Methods


• Oil & Gas Production

Economic Analysis

• Economics of Investment


• Cash Flow


• Production Sharing Contract

POD

• Basic of Law


• Objectives


• Designing POD


• POD Proposal


• Supporting Data

AFE

• Objectives


• Preparation for AFE


• List of AFE


• AFE Proposal


• Analysis and Evaluation for Approval


• Technical Service for Abroad


• AFE Revision

WP&B

• Objectives & Approval Procedures


• Explanations and Guidelines


• Discussion

WHO SHOULD ATTEND

• Geophysicist, Geologist & Drilling Engineer


• Reservoir Engineer


• Petroleum Engineer


• Production Engineer


• Project Engineering and Economic Team


• Development Planning Team


• Accountant


• Financial Analyst


• Field Manager / Superintendent / Supervisor


• Operations & Facilities Engineer


• Everybody who get benefit from this course

 

Instructor
Prof. DR. Ir. Widjajono Partowidagdo, M.Sc

Prof. DR. Ir. Widjajono Partowidagdo, M.Sc is a Professor in Petroleum Economics and Field Management at the Faculty of Mining and Petroleum Engineering, Institut Teknologi Bandung and a member of P3 Migas Team (Supervision for Increased Petroleum Production). He was the Head of the Research Group in Drilling and Production Engineering and Management of Oil and Gas at the Faculty of Earth Sciences and Mineral Technology, ITB from 2005-2007, Head of Graduate Program in Development Studies ITB from 1993-2004, Vice Dean for Academic Affairs, Faculty of Mining Technology and Senate Member of ITB from 1994-1997 and Coordinator for Research in Sustainable Development at the Inter-University Center for Economics, University of Indonesia from 1989-1992.

He received his Bachelor in Petroleum Engineering from ITB, MSc in Petroleum Engineering, MSc in Operations Research, MA in Economics and PhD with a dissertation on "An Oil and Gas Supply and Economics Model for Indonesia" from the University of Southern California, Los Angeles, USA. He has written 2 books: Management and Economy of Oil and Gas, 2002 and Understanding Development and Policy Analysis, 2004.

 

Schedule
December 1-4, 2009
4 days

Venue
Jayakarta Hotel, Bandung

Tuition Fee
Rp. 7.850.000,- per participant, excluding accommodation & tax.