COMPRESSOR: Technique, Operation and Maintenance

COMPRESSOR: Technique, Operation and Maintenance
Bandung | May 18-20, 2011| IDR 8.250.000,-/ Person
Bandung | May 24-27, 2011| IDR 8.250.000,-/ Person
Bandung |July 19-22, 2011| IDR 8.250.000,-/ Person
Bandung | October 25-28, 2011| IDR 8.250.000,-/ Person

DESCRIPTION

Compressor is one of energy convert machine which used in many industries. By knowing the theory and the treatment of compressor, it can reduce the downtime effect and lengthen the usage time.

 

OBJECTIVES

To give illustration and knowledge about air compressor, its working principle, construction, installation, operation and treatment in order to reach optimize and efficient compression process. By joining this course, the participant would be able to analyze determination of interference source, so they can think systematically to analyze failures in the compressor.

 

WHO SHOULD ATTEND?

Manager, supervisor, engineer, operator and maintenance planner, who have responsibility to avoid company down time, to increase productivity & high profit,.

 

COURSE OUTLINE:

1. Basic theory of thermodynamics

• Basic law of thermodynamics


• Type of Air Heat


• Standard, Symbol, definition and unit


• Measurement


• Air Compression Process


• Compression work


• Hint volume summary

2. Basic theory of compressor

• Growth history of compressor


• Usefulness of gas compressor


• Compressor clarification


• Principle of Compressor Working System


• Working Cycle of Compressor


• Power, loss and efficiency


• Multiple Compressors


• Power necessity


• Centrifugal Compressor

3. Gas Turbine Compressor

• Centrifugal Compressor


• Axial Compressor


• Performance of Compressor

4. Pressure Loss on Gas/ Air Pipe Installation

• Introduction


• Determination and Accuracy


• Factors to estimate friction loss

5. Problem, Operation and Maintenance

• Installation


• Field Test


• Operation and Maintenance


• Inspection and Maintenance


• Compressor Installation

6. Positive Displacement Compressor

• Definition


• Characteristic and Classification of Compressor


• Piston Compressor


• The Parts of Piston Compressors


• Cooled Cylinder


• Capacity Control


• Turn-Around Compressor

7. Piston Compressor Performance Test

• Objectives


• Test of Installation


• Procedure


• Calculation Formulas


• Assignment which have made on report

8. Dynamic Compressor

• Mechanic Definition


• Condition and Performance


• Centrifugal Compressor Type according to cashing design


• Centrifugal compressor application


• Centrifugal Compressor Characteristics


• Details of Centrifugal Compressor Design


• Arrangement and capacity control at Centrifugal Compressor


• Integral-Gear Centrifugal Compressor


• Axial-Flow Compressor

 

COURSE LEADER:

Ir. I Nengah Diasta M.Eng. is a lecturer in Mechanical Engineering Department of Bandung Institute of Technology for more than 10 years. His expertise is on the area of fluid mechanics and pumping system. He also gives training program to the public such as Pertamina, PT. Pupuk Kaltim, PT. Telkom and some other PSC companies on this subject. On the practical aspects, Mr. Diasta was project leader in the industries such as PT. Telkom, Containers Terminal of Tanjung Priok, Juanda Airport, and Rekayasa-Sumitomo Power Plant Project at Wayang Windu Geothermal field, Bandung.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

 

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

 

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (Optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR 8.250.000,-/ Person


• Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

 

GAS COMPRESSOR: OPERATION, MAINTENANCE & TROUBLESHOOTING

GAS COMPRESSOR: OPERATION, MAINTENANCE & TROUBLESHOOTING

Hotel Golden Flower Bandung | 28 Februari  – 03 Maret 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung |18 – 21 April 2011| Rp 7.250.000/person
Hotel Golden Flower Bandung | 11 – 14 July 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung |10 – 13 October 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung |12 – 15 December 2011 | Rp 7.250.000/person

TRAINING OBJECTIVE

After completion of the course, the participants should be able to describe and demonstrate thoroughly of gas-compressors. Identify component by names, operation, maintenance and inspection. Describe the proper care, removal alignment and installation of gas-compressors and their accessories.

WHO SHOULD ATTEND

Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance.

TRAINING MATERIAL OUTLINE

• Fundamental of fluid mechanics and thermodynamic
  
  
  
  • Properties of fluids
  
  
  • Measurement unit
  
  
  • Basic of fluids dynamic
  
  
  • Energy losses in pipe installation
  
  
  • The gas Laws
  
  
  • Specific Heat
  
  
  
  
  
  
  • Compression process
    
    
    
    • Isothermal
    
    
    • Adiabatic
    
    
    • Polytrophic
    
    
    
    
  
  
  • Compression Work
  
  
  • Multistage compression
  
  
  
  

• Pressure loss at gas pipe installation
  
  
  
  • Definition and accuracy
  
  
  • Factors to estimate friction loss
  
  
  • Pressure gradient in pipe
    
    
    
    • General equation of various gas
    
    
    • Natural gas piping equation
    
    
    • Vacuum piping equation
    
    
    
    
  
  
  • Fitting pressure loss
  
  
  • Flexible pipe pressure loss
  
  
  
  

• Fundamental theory of compressor
  
  
  
  • Compressor development history
  
  
  • Compressor classification
  
  
  • Compressor work cycle
    
    
    
    • Theoretic cycle
    
    
    • Semi theoretic cycle
    
    
    • Actual cycle
    
    
    
    
  
  
  
  


• Centrifugal compressor


• Head, losses and efficiency


• Characteristic at each speed


• Compressor installation

• Dynamic Compressor
  
  
  
  • Performance & condition definition
  
  
  
  
  
  
  • Type of centrifugal compressor
    
    
    
    • High casing
    
    
    • Horizontal split casing
    
    
    • Vertical split casing
    
    
    
    
  
  
  • Package assembly
  
  
  • Multi casing unit
  
  
  • Centrifugal compressor application
  
  
  • Characteristic of centrifugal compressor
  
  
  • General detail of centrifugal compressor
    
    
    
    • Impeller
    
    
    • Diaphragm
    
    
    • Inter stage packing
    
    
    • Rotor assembly
    
    
    • Casing
    
    
    • Journal and thrust  bearing
    
    
    • Shaft seals
    
    
    • Seal and lubrication system
    
    
    • Gas cooling
    
    
    
    
  
  
  • Pressure ratio and centrifugal characteristic curve
  
  
  • Control of capacity
    
    
    
    • Load curve
    
    
    • Control method
    
    
    • Surge control
    
    
    • Parallel operation
    
    
    • Unloading start
    
    
    
    
  
  
  • Inner gear air centrifugal compressor
    
    
    
    • Modulation pressure control
    
    
    • Dual step capacity control
    
    
    • Auto dual control
    
    
    
    
  
  
  
  


• Axial flow compressor

• Positive Compressor
  
  
  
  • Application of theory
    
    
    
    • Reciprocating compressor
    
    
    • Clearance control
    
    
    • Clearance control and variable compression ratio
    
    
    • Effect of heat specific ratio to horse power
    
    
    • Peak horse power and break horse power
    
    
    • Effect of compressibility
    
    
    • Effect of altitude
    
    
    
    
  
  
  • Reciprocating compressor
    
    
    
    • Definition
    
    
    • Characteristic
    
    
    • Classification
    
    
    • Cylinder
    
    
    • Valve
    
    
    • Cylinder cooling
    
    
    • Non-cooled cylinder
    
    
    • Air cooling cylinder
    
    
    • Capacity control
    
    
    • Manual control
    
    
    • Main automatic control
    
    
    • Load depletion  to start
    
    
    • Types of control
    
    
    • Constant speed control
    
    
    • Suction side throttling
    
    
    • Variable speed control
    
    
    
    
  
  
  
  

• Installation, operation and maintenance
  
  
  
  • Installation
    
    
    
    • Placement
    
    
    • Suction condition
    
    
    • Foundation
    
    
    • Piping
    
    
    • Electric cabling
    
    
    
    
  
  
  • Field testing
    
    
    
    • Commissioning
    
    
    • Running test
    
    
    
    
  
  
  • Operation
  
  
  
  
  
  
  • 
    
    
    
    • Responsibility
    
    
    • Recording
    
    
    • Cleaning
    
    
    • Lubrication
    
    
    • Safety
    
    
    • Initial start
    
    
    • Capacity control
    
    
    • Spare parts
    
    
    • Trouble shooting
    
    
    
    
  
  
  • Inspection and maintenance
    
    
    
    • Preventive maintenance
    
    
    • Predictive maintenance
    
    
    
    
  
  
  
  

INSTRUCTOR

Ir. I Nengah Diasta, M.Eng. is graduated from Bandung Institute of Technology (ITB), and till now he is a lecturer at mechanical engineering Bandung Institute of Technology majoring on fluid mechanics and fluid machineries. He has followed many courses for his competencies supporting, such as Application of Pumps and Turbines in Industries, Industrial Application of Fluid Machinery, Drafting of Patent Applications, Computational Fluid Dynamics, Turbo Pumps and Turbines, Application of Turbo Type of Fluid Machinery, Industrial Application of Pumps and Renewable Energies, Effective Energy Systems For Preservation of The Environment, Application of Fluid Machinery Focused on Energy Conservation, and etc.

Ir. I Nengah Diasta, M.Eng.  has much experiences in real practical work in project implementation and has collaborated with many institution and companies.

Ir. I Nengah Diasta, M.Eng.  has been frequently teaching training class for many companies in Indonesia on some topics in his core expertise such as Pump Operation and Maintenance, pump and compressor, pneumatic system and maintenance, compressor and gas turbine, Centrifugal Pump: Selection, Operation, and Maintenance, Centrifugal Gas Compressor: Anti Surge Control, Hydraulic Power System, Gas Compressor and Anti Surge Control, Service & Maintenance for Fixed Machines, Rotating Equipment, Gas Compression System and Operation, Basic Rotating Machinery as Program on Basic Maintenance/Generalities for Control System Supervisor Training, Fundamentals of Pipeline Hydraulic, Gas Pipeline Hydraulic, Aplication of Termo-Fluid in Manufacture Industry, and etc.  Many Indonesian companies training participants have been taught by him such as PT PERTAMINA, PT Pupuk Kaltim, PT TELKOM, ARCO, PT.CALTEX,  Total E&P Indonesie, CONOCOphillips, PT PLN (Persero), PT Pupuk Kujang, Arun, PT Badak, PT Semen Andalas, PT TGI, PT Astra, PT CPI, CNOOC SES Ltd, and many others.

VENUE

Hotel Golden Flower Bandung

TRAINING DURATION

4 days

TRAINING TIME

1. 18 – 21 April 2011


2. 11 – 14 July 2011


3. 10 – 13 October 2011


4. 12 – 15 December 2011

INVESTATION PRICE/PERSON

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

COMPRESSOR AND PRIME MOVER OPERATION & MAINTENANCE

COMPRESSOR AND PRIME MOVER OPERATION & MAINTENANCE

Hotel Grand Seriti Boutique Bandung | 28 February – 2 March 2011 | Rp 5.750.000/person
Hotel Grand Seriti Boutique Bandung | 13 – 15 June 2011| Rp 5.750.000/person
Hotel Grand Seriti Boutique Bandung |31 October – 2 November 2011 | Rp 5.750.000/person

 

TRAINING INTRODUCTION :
This course is designed to improve efficiency in the operation of compressors and their prime movers by teaching important fundamentals to operating and maintenance personnel. The course covers each system and subsystem in detail and emphasizes the do’s and don’ts that can seriously affect the efficiency and life of the units. Participants receive handouts:
Upon completion of this course, participants will have gained a thorough understanding of the various centrifugal (i.e. turbo) and reciprocating compressor configurations available to virtually every industrial user. Items discussed include mechanical design features, sizing and application criteria, maintainability, reliability, vulnerability and troubleshooting issues.

 

TRAINING MATERIAL OUTLINE :

1. Introduction to Compressor Types


2. Mechanical Design of Centrifugal Compressors


3. Design and Materials of Reciprocating Compressor Components


4. Basic Compressor Parameters


5. Selection of Centrifugal and Reciprocating Process Compressors


6. Operation and Maintenance of Reciprocating Compressors


7. Overhaul and Repair of Reciprocating Compressors


8. Predictive vs. Preventative Maintenance (PdM vs. PM) Technique


9. Basic Approaches to Machinery Troubleshooting


10. Safety in Compressor Operation and Maintenance


11. Machinery Reliability Audits and Reviews

 

TRAINING BENEFIT :
Learn simple techniques and short-cut methods of machinery selection,
Be able to determine the most appropriate and efficient matching of compressor to driver. Also acquire knowledge of operating and maintenance issues

 

WHO SHOULD ATTEND THIS TRAINING?
Plant and Pipeline Operators, Supervisors, Engineers and Manager.

 

TRAINING INSTRUCTOR

Ir. Deddy Nugraha
Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

 

VENUE :

Hotel Grand Seriti Boutique Bandung

TRAINING DURATION :

3 days

 

TRAINING TIME  :

1. 28 February – 2 March 2011


2. 13 – 15 June 2011


3. 31 October – 2 November 2011

INVESTATION PRICE/PERSON :

1. Rp 5.750.000/person (full fare)  or


2. Rp 5.500.000/person (early bird, payment 1 week before training event) or


3. Rp 5.250.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)