COMPRESSOR: Technique, Operation and Maintenance

COMPRESSOR: Technique, Operation and Maintenance
Bandung | May 18-20, 2011| IDR 8.250.000,-/ Person
Bandung | May 24-27, 2011| IDR 8.250.000,-/ Person
Bandung |July 19-22, 2011| IDR 8.250.000,-/ Person
Bandung | October 25-28, 2011| IDR 8.250.000,-/ Person

DESCRIPTION

Compressor is one of energy convert machine which used in many industries. By knowing the theory and the treatment of compressor, it can reduce the downtime effect and lengthen the usage time.

 

OBJECTIVES

To give illustration and knowledge about air compressor, its working principle, construction, installation, operation and treatment in order to reach optimize and efficient compression process. By joining this course, the participant would be able to analyze determination of interference source, so they can think systematically to analyze failures in the compressor.

 

WHO SHOULD ATTEND?

Manager, supervisor, engineer, operator and maintenance planner, who have responsibility to avoid company down time, to increase productivity & high profit,.

 

COURSE OUTLINE:

1. Basic theory of thermodynamics

• Basic law of thermodynamics


• Type of Air Heat


• Standard, Symbol, definition and unit


• Measurement


• Air Compression Process


• Compression work


• Hint volume summary

2. Basic theory of compressor

• Growth history of compressor


• Usefulness of gas compressor


• Compressor clarification


• Principle of Compressor Working System


• Working Cycle of Compressor


• Power, loss and efficiency


• Multiple Compressors


• Power necessity


• Centrifugal Compressor

3. Gas Turbine Compressor

• Centrifugal Compressor


• Axial Compressor


• Performance of Compressor

4. Pressure Loss on Gas/ Air Pipe Installation

• Introduction


• Determination and Accuracy


• Factors to estimate friction loss

5. Problem, Operation and Maintenance

• Installation


• Field Test


• Operation and Maintenance


• Inspection and Maintenance


• Compressor Installation

6. Positive Displacement Compressor

• Definition


• Characteristic and Classification of Compressor


• Piston Compressor


• The Parts of Piston Compressors


• Cooled Cylinder


• Capacity Control


• Turn-Around Compressor

7. Piston Compressor Performance Test

• Objectives


• Test of Installation


• Procedure


• Calculation Formulas


• Assignment which have made on report

8. Dynamic Compressor

• Mechanic Definition


• Condition and Performance


• Centrifugal Compressor Type according to cashing design


• Centrifugal compressor application


• Centrifugal Compressor Characteristics


• Details of Centrifugal Compressor Design


• Arrangement and capacity control at Centrifugal Compressor


• Integral-Gear Centrifugal Compressor


• Axial-Flow Compressor

 

COURSE LEADER:

Ir. I Nengah Diasta M.Eng. is a lecturer in Mechanical Engineering Department of Bandung Institute of Technology for more than 10 years. His expertise is on the area of fluid mechanics and pumping system. He also gives training program to the public such as Pertamina, PT. Pupuk Kaltim, PT. Telkom and some other PSC companies on this subject. On the practical aspects, Mr. Diasta was project leader in the industries such as PT. Telkom, Containers Terminal of Tanjung Priok, Juanda Airport, and Rekayasa-Sumitomo Power Plant Project at Wayang Windu Geothermal field, Bandung.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

 

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

 

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (Optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR 8.250.000,-/ Person


• Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

 

COMPRESSOR : Operation, Maintenance and Troubleshooting

COMPRESSOR : Operation, Maintenance and Troubleshooting
Hotel Golden Flower, Bandung| 30 Mei – 1 Juni 2011| Rp 5.500.000/person
Hotel Golden Flower, Bandung|24 – 26 Oktober 2011| Rp 5.500.000/person

TUJUAN TRAINING :

Training ini bertujuan untuk :

1. Memahami prinsip kerja kompresor.


2. Memahami kelebihan dan kekurangan masing-masing jenis kompresor.


3. Memahami spesifikasi masing-masing jenis kompresor.


4. Memahami spesifikasi sistem instalasi.


5. Memahami parameter operasi.


6. Mampu mengevaluasi unjuk kerja kompresor.


7. Mampu menangani kelainan opersai (trouble).


8. Memahami dan mampu melaksanakan perawatan.


9. Mampu meramalkan unjuk kerja kompresor termodifikasi.

 

CAKUPAN MATERI TRAINING :

1.    Kompresor volumetrik (positive displacement compressors) dan kompresor dinamik (turbo).
2.    Komponen kompresor volumetrik dan kompresor dinamik.
3.    Sifat-sifat gas dan campuran gas serta proses kompresi.
4.    Pembangkitan tekanan
5.    Operasi kompresor

• Normal


• Perubahan kecepatan putar


• Perubahan beban


• Surging


• Chocking

6.    Prestasi kompresor :

• Kerugian-kerugian energi


• Neraca energi


• Efisiensi kompresor


• Kurva-kurva prestasi

7.    Prestasi kompresor :

• Kerugian-kerugian energi


• Neraca energi


• Efisiensi kompresor


• Kurva-kurva prestasi

8.    Komponen kritis kompresor dinamik :

• Sudu (vanes)


• Sudu pengarah ( intake guide vane)


• Bantalan ( journal and thrust bearing)


• Seal oil and buffer gas system

9.    Komponen-komponen dan peralatan bantu (auxiliaries)

• Sistem pelumasan


• Pendingin pelumas (oil cooler)


• Penjerat air (demister)


• Pemisah pelumas (oil separator)

10.    Kecepatan putar kritis
11.    Instalasi kompresor
12.    Operasi kompresor

• Start-up


• loading


• Shut-down

13.    Maintenance
14.    Trouble-shooting
15.    Diskusi

 

Instructor

Ir. Pawito Merto Sontowiro, Msc

Ir. Pawito Merto Sontowiro, Msc adalah alumnus Teknik Mesin ITB dan sejak tahun 1973 menjadi dosen di jurusan tersebut sampai sekarang. Beliau adalah kepala Laboratorium Energi termal Teknik Mesin Institut Teknologi Bandung, Beliau juga pernah menjabat sebagai ketua jurusan Teknik Mesin ITENAS Bandung, Pernah mengajar di SESKOAD, Pernah mengajar di prokerma depnaker-ITB, prokerma PLN-ITB. Beliau juga pernah memperdalam keilmuan di luar negeri seperti bidang Coal Energy , Argonne, Chicago, Ill., USA, bidang Combustion, Petc, Pittsburgh, Pa, USA dan Pinch Technology, Asian-Australia Energy Cooperation. Bidang spesialisasi Beliau adalah Boiler, Turbin Uap/Gas, Pompa, Kompresor, Konversi Energi dan analisis energy.. Pernah mengerjakan projek pada bidang Modifikasi Sistem Pembakaran Lokomotip D-52, Modifikasi Sistem Penunjang Boiler, Analisis Sistem Boiler, dan lain-lain. Beliau adalah trainer produktif, pernah mengajar training  untuk banyak perusahaan di Indonesia seperti Chevron Indonesia Company, Chevron pacific Indonesia, Total E&P Indonesie, PT. Pusri, PT. Pupuk Kaltim, PT. BADAK, Depnaker RI, PT. KKA Aceh, KDTP I Bontang, UP-IV PERTAMINA, Kalimantan Prima Coal (KPC), PLN, PT. PERTAMINA, DIKTI, BPPT, PT. Indonesia Power, Pertamina UP II, PT. Pupuk Kujang, PT. Petroleum Consolindo, PT. Indah Kiat Pulp and Paper, PT. Krakatau Steel, PLTU Paiton, PLTU Suralaya, PT. Kaltim Pasifik Amoniak, CNOOC  SES LTD, PLTGU  BEKASI POWER, PT. INDO FUJI ENGINEERING, PT. CONOCO PHILLIPS, dan lain-lain.  Pak Pawito juga aktif menulis buku seperti Perpindahan Kalor, Konversi Energi, Thermodinamika, Pembangkit Uap, Bahan Bakar Dan Pelumas, dan Pompa. Beliau telah melakukan banyak penelitian disertai publikasi ilmiahnya.

 

 

VENUE

Hotel Golden Flower, Bandung

TRAINING DURATION

3 days

TRAINING TIME

1. 30 Mei – 1 Juni 2011


2. 24 – 26 Oktober 2011

INVESTATION PRICE/ PERSON

1. Rp 5.500.000/person (full fare)  or


2. Rp 5.250.000/person (early bird, payment 1 week before training) or


3. Rp 4.950.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

RECOMMENDATION FOR PARTICIPANTS

For practice session: every participant is recommended to bring laptop/notebook for software installation and practice