Routine Maintenance : Perawatan Mesin Produksi Secara Berkesinambungan

Routine Maintenance : Perawatan Mesin Produksi Secara Berkesinambungan

Harris Hotel Tebet / Ibis Arkadia Hotel | Saturday, 28th May 2011 | 09.00 am – 04.00 pm | Rp. 1.350.000,- per participant

Seminar / Workshop Description :
Autonomous Maintenance merupakan elemen terpenting dalam Total Productive Maintenance (TPM). TPM adalah metode perawatan terpadu untuk meningkatkan efektivitas penggunaan peralatan secara signifikan, dengan Zero Breakdown, Zero Defect, dan Zero Accident sebagai sasaran akhir.

Dalam Autonomous Maintenance, operator produksi tidak saja menjalankan kegiatan produksi, tetapi juga dilibatkan dalam kegiatan perawatan sederhana. Dengan demikian, gejala kerusakan dapat dideteksi sedini mungkin, sehingga kerusakan dapat dicegah secara total.

Pelatihan ini sangat penting bagi :

Staff, Foreman, Supervisor yang ingin mengembangkan kemampuan dalam melakukan analisa data, dan pemecahan masalah.

Method of Training
Pelatihan ini menggunakan metode interaktif, dimana peserta dikenalkan kepada konsep, diberikan contoh aplikasinya, berlatih menggunakan konsep, mendiskusikan proses dan hasil latihan.

Topik :

• KONSEP DASAR TOTAL PRODUCTIVE MAINTENANCE
• PHILOSOPHY AUTONOMOUS MAINTENANCE
• 5S SEBAGAI DASAR PENERAPAN AUTONOMOUS MAINTENANCE
• LANGKAH-LANGKAH PENERAPAN AUTONOMOUS MAINTENANCE
  
  • Pembersihan Awal
  • Pencegahan Sumber Kontaminasi
  • Standar Pembersihan dan Pelumasan
  • Inspeksi Menyeluruh
  • Standar Perawatan Mandiri
  • Process Quality Assurance
  • Supervisi Mandiri
  
  
• PERAN PIMPINAN DALAM PENERAPAN AUTONOMOUS MAINTENANCE

Course Instructors

TIM PROFESSIONAL CONSULTANT
Berpengalaman dalam implementasi manajemen produktivitas dan kualitas di perusahaan baik nasional maupun multi nasional. Telah membantu banyak perusahaan dalam implementasi Total Quality Management, Lean Manufacturing (Toyota Production System), Six Sigma Management, Gemba Kaizen, Supply Chain dan Material Management.

Venue :

Harris Hotel Tebet / Ibis Arkadia Hotel Jakarta

Date :

Saturday, 28th May 2011 | 09.00 am – 04.00 pm

Investasi

• Rp. 1.000.000,- per participant (Group Price) Min 3 Participants
• Rp. 1.350.000,- per participant (Full Fare Price)
• Rp. 1.100.000,- per participant (Early Bird Price) Lunas 7 Hari Sebelum Training
• Kirim 4 Peserta, Gratis Peserta Ke-5

Include

• 1 Kali Makan Siang
• 2 Kali Coffee Break
• Tas Ransel
• Organizer Book
• Marker
• Seminar Kit
• Makalah Training
• Sertifikat
• CD Materi Presentasi Training
• Trainer yang Berkualitas

PELATIHAN & SERTIFIKASI OPERATOR FORKLIFT - Sertifikat Depnaker

PELATIHAN & SERTIFIKASI OPERATOR FORKLIFT (ref : PER.05/MEN/1985)
Balai Air Bersih, Bekasi |09 s.d 12 Mei 2011 | 08.00 – 16.00 | Rp 2.000.000,-
Balai Air Bersih, Bekasi |06 s.d 09  Juni 2011 | 08.00 – 16.00 | Rp 2.000.000,-
Balai Air Bersih, Bekasi |04 s.d 07 Juli  2011 | 08.00 – 16.00 | Rp 2.000.000,-
Balai Air Bersih, Bekasi |12  s.d 15 September 2011 | 08.00 – 16.00 | Rp 2.000.000,-
Balai Air Bersih, Bekasi |10 s.d 13 Oktober  2011 | 08.00 – 16.00 | Rp 2.000.000,-
Balai Air Bersih, Bekasi |14 s.d 17 November 2011 | 08.00 – 16.00 | Rp 2.000.000,-
Balai Air Bersih, Bekasi |12 s.d 15  Desember  2011 | 08.00 – 16.00 | Rp 2.000.000,-

Pendahuluan

Terselenggaranya kegiatan operasi perusahaan yang aman dan selamat adalah dambaan semua orang, baik itu pengusaha, karyawan maupun keluarga, hal tersebut dapat diraih bukan dengan cara yang mudah tapi harus diusahakan dengan sungguh – sungguh, penuh perjuangan dan disiplin yang tinggi.

Salah satu potensi kecelakaan yang mungkin timbul di tempat kerja adalah forklift, sebagai alat angkut untuk memindahkan barang – barang harus dikemudikan oleh operator yang terlatih. Terlatih dapat dicapai melalui pelatihan – pelatihan yang menyangkut teori dan praktek yang diselenggarakan secara berkesinambungan dan dibimbing oleh pelatih atau instruktur yang berpengalaman. Untuk itu, Kami bekerja sama dengan Departemen Tenaga Kerja akan menyelenggarakan pelatihan operator forklift.

 

Maksud & Tujuan

Dalam rangka meningkatkan keterampilan para operator forklift dan memenuhi syarat – syarat sesuai dengan UU Keselamatan kerja.

 

Scope & Lingkup

Para pekerja yang karena tugas kesehariannya mengemudikan forklift atau para pengawas yang bertanggung jawab bagi kelancaran operasional forklift.

 

Materi Pelatihan

1. UU No. 1 Tahun 1970 Tentang Keselamatan Kerja


2. Permenaker  No. 5 Tahun 1985 Tentang Pesawat Angkat & Angkut


3. Pengetahuan Dasar Forklift


4. Pengetahuan Safety Device


5. Sistem Pengendalian & Cara Pelayanan Pesawat Forklift


6. Sistem Penggerak Pesawat Forklift


7. Sistem Hydraulic Pesawat Forklift


8. Perawatan & Pemeliharaan Pesawat Forklift


9. Memperkirakan Berat Beban Aman Pesawat Forklift


10. Pemeriksaan & Pengujian Pesawat Forklift

Instruktur

Para pengawas dari Departemen Tenaga Kerja RI yang telah berpengalaman.

 

Tanggal & Tempat Pelatihan

Tanggal :

• 09 s.d 12 Mei 2011


• 06 s.d 09  Juni 2011


• 04 s.d 07 Juli  2011


• 12  s.d 15 September 2011


• 10 s.d 13 Oktober  2011


• 14 s.d 17 November 2011


• 12 s.d 15  Desember  2011

Jam  :

08.00 – 16.00

 

Tempat :

Balai Air Bersih Bekasi

Jl. Chairil Anwar  No. 1, Margahyu -  Bekasi Timur

 

Biaya Pelatihan

• Rp 2.000.000,- (Dua Juta Rupiah)


• Biaya diatas sudah termasuk Fee Instruktur Class Room dan lapangan, Penggandaan materi, Training kit, 2X Coffee Break, Lunch, SIO  (Surat Ijin Operasi), Sertifikat dan Buku Kerja dari Departemen Tenaga Kerja.


• Tidak termasuk pajak – pajak.

 

PRODUCTION OFFICER PROGRAM

PRODUCTION OFFICER PROGRAM

Jakarta |  28-29 April  2011| Rp. 3.000.000,-
Jakarta |  28-29 Juli  2011| Rp. 3.000.000,-
Jakarta |  27-28 Oktober  2011| Rp. 3.000.000,-

 

PENGANTAR

Pelatihan ini memberi kesempatan kepada para peserta untuk mempelajari dan memahami cara analisis manajemen produksi mutakhir. Peserta pelatihan akan dengan mudah dapat memahami konsep serta permasalahan manajerial seperti Manufacturing Resource Planning (MRP II), Total Quality Management, Sistem manajemen kualitas ISO 9000, Just-in Time (JIT), strategi manajemen produksi serta pemecahan operasional yang berkaitan dengan manajemen produksi. Pelatihan ini akan diselenggarakan dengan case method. Di akhir pelatihan akan dibahas kasus Resource Requirement Planning sebuah industri manufaktur. Pembahasan kasus dilakukan di dalam kelompok peserta , setelah itu dilakukan presentasi kelompok dan diskusi kelas.

 

TUJUAN

Tujuan dari pelatihan ini adalah :

• Memahami berbagai aspek Perencanaan & Pengendalian Produksi


• Memahami konsep dasar Perencanaan & Pengendalian Produksi


• Memahami penerapan teknik-teknik  Perencanaan & Pengendalian  Produksi


• Memahami cara pemecahan kasus perencanaan dan pengendalian produksi di perusahaan.

 

MATERI PELATIHAN

Introduksi Manajemen Produksi Terpadu

• Karakteristik  sistem manajemen produksi  dan lingkungannya,


• Persoalan yang biasa dihadapi oleh manajemen perusahaan manufaktur.


• Kerangka perencanaan dan pengendalian produksi.


• Mengenal  konsep Just-in Time (JIT),Total  Quality Management  (TQM) dan Manufacturing Resource  Planning  (MRP II).


• Diskusi tentang masalah manajemen produksi yang dihadapi .

Komponen utama perencanaan dan pengendalian produksi.

• Hirarki perencanaan.


• Demand management.


• Aggretate planning.


• Perencanaan penjualan dan operasi.


• Master Production schedule (MPS)


• Material Requirement Planning (MRP).


• Capacity Requirement Planning (CRP)

Prakiraan kebutuhan barang.

• Apa yang dimaksud dengan peramalan.


• Demand.


• Seasonality.


• Sumber data


• Teknik prakiraaan kebutuhan barang.


• Latihan dan ilustrasi prakiraan kebutuhan barang.

Variabel yang digunakan dalam  perencanaan agregat.

• Apa yang dimaksud dengan perencanaan agregat.


• Manfaat perencanaan agregat.


• Strategi perencanaan agregat.


• Metoda perencanaan agregat.


• Studi kasus dan latihan perencanaan agregat.


• Beberapa teknik prakiraan kebutuhan barang.

Manajemen material.

• Pengertian manajemen material.


• Klasifikasi material.


• Perencanaan kebutuhan barang.


• Manajemen pengadaan barang.


• Manajemen pergudangan dan distribusi.


• Administrasi  persediaan.

Pengendalian persediaan (inventory  control).

• Mengenal teknik pengendalian persediaan.


• Biaya persediaan.


• Optimasi persediaan.


• Model matematik  inventory  control.


• Latihan aplikasi konsep inventory control.

Manufacturing  Resource  Planning  (MRP II).

• Penjelasan umum tentang konsep  Material Requirement Planning (MRP)dan


• Manufacturing  Resource  Planning (MRP II).


• Pengaruh  konsep MRP dan MRP II terhadap perencanaan usaha dan perencanaan produksi.


• Diskusi tentang implementasi konsep MRP dan MRP II

Master Production Scheduling  (MPS).

• Manajemen permintaan produk.


• Model matematik prakiraan  (forecasting).


• Teknik penyusunan Master Production scheduling (MPS).


• Teknik penyusunan  Bill of Material  (BOM).


• Diskusi tentang implementasi konsep MPS

Material Requirement Planning  (MRP).

• Penjelasan umum tentang MRP.


• Permintaan material dependen dan independen.


• Proses perencanaan material.


• Schedule dan  Planned order release.


• Pola pengambilan keputusan MRP.


• Latihan penyusunan MRP.


• Diskusi

Capacity  Resource Planning  (CRP).

• Pengertian umum tentang konsep CRP.


• Analisis lokasi fasilitas.


• Kapasitas dan pembebanannya.


• Alternate resource  planning.

Pengendalian shopfloor.

• Arti dan manfaat pengendalian shopfloor


• Penentuan prioritas setiap shop order.


• Pemeliharaan data kuantitas work in process.


• Penyediaan  data aktual output dari setiap proses yang ada.


• Melakukan pengukuran efisiensi di shop floor.


• Diskusi masalah shopfloor control.

Studi Kasus perencanaan sistem produksi (Resource Requirement Planning).

• Penyusunan Bill of Material (BOM).


• Penyusunan  production Plan dan Master Production Schedule  (MPS).


• Penyusunan Material Requirement Planning  (MRP).


• Perhitungan kelayakan kapasitas (Capacity Requirement Planning).


• Penyusunan strategi  inventory control.


• Diskusi dan presentasi.

METODE

Pelatihan ini dilaksanakan dengan menggunakan beberapa metode diantaranya:

1. Penyampaian teori.


2. Studi Kasus


3. Latihan


4. Diskusi dan konsultansi permasalahan yang dihadapi perusahaan


5. Evaluasi

Trainer

Ir. Asep Saefulbachri , MBA., MM.

Beliau mendapatkan gelar MBA-nya dari Asian Institute of Management pada tahun 1992 dan Magister Management dari sekolah Tinggi Manajemen Bandung (telkom) pada tahun 1996. Lulusan Teknik Industri ITB pada tahun 1981 ini mengikuti banyak training & pelatihan di dalam dan luar negeri, antara lain yang di adakan oleh: Arizona State university USA, ATI-Edmonto, Canada, dan Siemens-Munich West Germany.

Sebagai direktur sebuah training organizer dan konsultan di bidang management, beliau juga aktif memberikan training-training untuk Opration Managenet, Purchashing, Production, Logistic & Supply Chain Management, Business & financial Management, dan lain – lain. Beliau juga memberikan mata kuliah untuk Logistic & Supply Chain Management dan financial Management di program Pasca Sarjana Fakultas Teknik Industri Universitas Pasundan Bandung.

Investasi :

• Rp. 3.000.000,-


• termasuk materi hand-out dan CD modul, 2x coffee break, makan siang dan sertifikat

Tempat : (mentioned in confirmation letter)

• Hotel Grand Flora, Kemang-Jakarta Selatan


• Setiabudi Building II, Kuningan-Jakarta Selatan

PREVENTIVE & PREDICTIVE MAINTENANCE-(Pasti Jalan)

PREVENTIVE & PREDICTIVE MAINTENANCE

Bandung | April 26-29, 2011 | IDR 8.250.000,-/ Person (Pasti Jalan)
Bandung |June 7-10, 2011 | IDR 8.250.000,-/ Person
Bandung |June 21-24, 2011 | IDR 8.250.000,-/ Person
Bandung |September  6-9, 2011 | IDR 8.250.000,-/ Person
Bandung |November 8-11, 2011 | IDR 8.250.000,-/ Person

OBJECTIVE

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory's tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance's result.

 

WHo should attend?

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

 

What will the participant get?

After completing this course, participants will be able to:

• Develop, implement and supervise the preventive and predictive maintenance program


• Economize the time, money and company's resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.


• Prevent the company's equipment and tools from damage and make the machine's living period longer.


• Decrease the down time


• Increase the profit

COURSE OUTLINE

Why Preventive & Predictive Maintenance

• Apprising maintenance performance and effectiveness


• Typical maintenance controls


• Reactive maintenance


• Anticipative maintenance


• Ascertainment of equipment condition


• The need for preventive maintenance


• Why preventive maintenance


• Preventive Predictive maintenance objectives


• Preventive Predictive maintenance prerequisites


• Preventive maintenance feasibility analysis


• Policies


• PM program functions


• Cost impact


• Saving potential

Developing the Preventive Predictive Maintenance Program

• Assignment of organizational responsibilities typical maintenance functional assignments operational concepts


• Equipment to be included


• Equipment inventory sheet – examples


• Equipment numbering concepts


• The PM work order


• Developing the inspection sheet


• ECS rating sheet as cross reference


• Sample of equipment components


• Spare parts and material needs


• Inspection sheet examples


• Determining the frequency cycle


• Frequency cycle examples


• Scheduled frequency overview


• Developing job safety practices – typical examples


• Considering manual versus computerization


• Predictive maintenance can determine maintenance requirement


• Predictive maintenance and its applied techniques as part of the PM program


• Vibration analysis


• Wear particle analyzing


• Thermography

IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

• Job planning


• The planning function


• Planning, Service to do


• Job planning prerequisite


• Planners qualifications


• Duties and responsibilities of planners


• The hob package


• Line supervisors qualifications


• Planning permits Us, to forecast, communicate and measure


• What job should be planned


• Time required to perform work…labor content


• Standard defined


• Consistency of estimating


• Estimating methods


• Work backlog


• Scheduling of maintenance work


• PERT and CPM as scheduling tools


• Loading of the PM work order


• Load leveling


• Weekly scheduling


• Manpower requirements forecasting


• Forecasting by crew


• Forecasting by department


• Weekly schedule - Computer and manual example


• Training of personnel

CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

• Preventive maintenance administration


• Planned maintenance


• Special tools and equipment


• Service user coordination


• Equipment availability


• Service user notification – examples


• Automotive notification - examples


• Control reporting


• What should be included


• Schedule for supervisor


• Schedule for supervisor service user


• Overdue for maintenance and service user


• Missed PM report for maintenance and service user


• Complete PM’s


• Summary report of all PM’s completed


• Listing of all PM’s set-up in program


• Planning and scheduling index example


• Assurance of work performed


• Conformance and auditing


• Feedback evaluation/corrective action cycle

EXAMINING RESULTS

• Effectiveness of the preventive maintenance program


• Refining the PM program


• 3Correlating preventive maintenance to breakdown maintenance


• Measuring and appraising the PM program


• Equipment history


• Analyzing equipment failures


• Some relevant maintenance control indices

APPLICATION EXERCISE

• How to organize, develop and implement a successful preventive maintenance program summary


• Adapting the PM concept at your location


• Hands-on exercise

 

Course Leader:

This specially designed course will be conducted by DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He graduated from mechanical engineering, Institut Teknologi Bandung in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld , Germany until he got the "Doktor Ingenier" (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung. He is active in projects that arranged by the cooperation with educational institutions, government and private company.

 

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (Optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR 8.250.000,-/ Person


• Registration deadline a weeks before training held

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

COMPRESSOR: Technique, Operation and Maintenance

COMPRESSOR: Technique, Operation and Maintenance
Bandung | May 18-20, 2011| IDR 8.250.000,-/ Person
Bandung | May 24-27, 2011| IDR 8.250.000,-/ Person
Bandung |July 19-22, 2011| IDR 8.250.000,-/ Person
Bandung | October 25-28, 2011| IDR 8.250.000,-/ Person

DESCRIPTION

Compressor is one of energy convert machine which used in many industries. By knowing the theory and the treatment of compressor, it can reduce the downtime effect and lengthen the usage time.

 

OBJECTIVES

To give illustration and knowledge about air compressor, its working principle, construction, installation, operation and treatment in order to reach optimize and efficient compression process. By joining this course, the participant would be able to analyze determination of interference source, so they can think systematically to analyze failures in the compressor.

 

WHO SHOULD ATTEND?

Manager, supervisor, engineer, operator and maintenance planner, who have responsibility to avoid company down time, to increase productivity & high profit,.

 

COURSE OUTLINE:

1. Basic theory of thermodynamics

• Basic law of thermodynamics


• Type of Air Heat


• Standard, Symbol, definition and unit


• Measurement


• Air Compression Process


• Compression work


• Hint volume summary

2. Basic theory of compressor

• Growth history of compressor


• Usefulness of gas compressor


• Compressor clarification


• Principle of Compressor Working System


• Working Cycle of Compressor


• Power, loss and efficiency


• Multiple Compressors


• Power necessity


• Centrifugal Compressor

3. Gas Turbine Compressor

• Centrifugal Compressor


• Axial Compressor


• Performance of Compressor

4. Pressure Loss on Gas/ Air Pipe Installation

• Introduction


• Determination and Accuracy


• Factors to estimate friction loss

5. Problem, Operation and Maintenance

• Installation


• Field Test


• Operation and Maintenance


• Inspection and Maintenance


• Compressor Installation

6. Positive Displacement Compressor

• Definition


• Characteristic and Classification of Compressor


• Piston Compressor


• The Parts of Piston Compressors


• Cooled Cylinder


• Capacity Control


• Turn-Around Compressor

7. Piston Compressor Performance Test

• Objectives


• Test of Installation


• Procedure


• Calculation Formulas


• Assignment which have made on report

8. Dynamic Compressor

• Mechanic Definition


• Condition and Performance


• Centrifugal Compressor Type according to cashing design


• Centrifugal compressor application


• Centrifugal Compressor Characteristics


• Details of Centrifugal Compressor Design


• Arrangement and capacity control at Centrifugal Compressor


• Integral-Gear Centrifugal Compressor


• Axial-Flow Compressor

 

COURSE LEADER:

Ir. I Nengah Diasta M.Eng. is a lecturer in Mechanical Engineering Department of Bandung Institute of Technology for more than 10 years. His expertise is on the area of fluid mechanics and pumping system. He also gives training program to the public such as Pertamina, PT. Pupuk Kaltim, PT. Telkom and some other PSC companies on this subject. On the practical aspects, Mr. Diasta was project leader in the industries such as PT. Telkom, Containers Terminal of Tanjung Priok, Juanda Airport, and Rekayasa-Sumitomo Power Plant Project at Wayang Windu Geothermal field, Bandung.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

 

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

 

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (Optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR 8.250.000,-/ Person


• Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

 

Practical Problem Solving for Maintenance and Engineer

Practical Problem Solving for Maintenance and Engineer

Aryaduta Hotel / Grand Flora Hotel, Jakarta | Feb  10^nd, 2011 | Rp. 2.450.000,-

 

Practical Problem Solving yang ditujukan bagi kalangan maintenance dan engineering adalah suatu adalah suatu pengupasan yang sangat practical tentang penanganan suatu masalah / kerusakan yang terjadi pada suatu mesin industri.

Mesin dalam suatu industri bagaikan sumber penghasil uang (:baca profit) tetapi mesin juga dapat berfungsi sebaliknya yaitu sebagai pengambil uang(:baca rugi) jika tidak ada person yang handal sebagai pengelolanya.

Dalam training ini akan dikupas secara practical bagaimana menangani problem yang terjadi pada suatu mesin dengan menggunakan QC 7 Tools sebagai alat untuk mereduksi kerusakan suatu mesin.

Peserta training akan diarahkan untuk dapat menguasai QC 7 Tools sebagai tools untuk problem solving, dapat melakukan observasi secara benar terhadap suatu kerusakan, melakukan analisa kerusakan mesin dengan metode 3-Gen dan 2-Gen, memastikan akar penyebab kerusakan mesin serta penanganannya.

Di akhir training, peserta juga akan diarahkan untuk dapat membuat suatu konsep program maintenance untuk tetap menjaga agar performance mesin tetap di level tinggi serta membuat laporan tentang performance suatu mesin.

 

Sasaran Program

• Peserta training dapat menghitung efisiensi dari suatu mesin serta produktifitas dari suatu unit mesin / line


• Peserta training dapat menggunakan fungsi QC 7 Tools dalam "Problem Solving" suatu mesin


• Peserta training dapat melakukan observasi suatu kerusakan mesin sehingga didapat akar permasalahan dari kerusakan yang terjadi.


• Peserta training dapat menguasai step-step "Problem Solving" dengan metode 4M (Man, Material, Method, Machine) terhadap kerusakan suatu mesin secara terstruktur, tepat dan benar serta menjamin kerusakan yang sama tidak akan terulang lagi.


• Peserta training dapat menganalisa kerusakan mesin yang terjadi di sebabkan karena "Natural Deterioration" atau "Forced Deterioration"


• Peserta training dapat menggunakan metode 3-Gen dan 2-Gen untuk mengatasi kerusakan suatu mesin


• Peserta training dapat membuat "Pareto Chart" sebagai sarana untuk mereduksi kerusakan mesin secara menyeluruh


• Peserta training dapat mempelajari kondisi ideal suatu mesin


• Peserta training dapat membuat histogram sebagai sarana untuk mempertahankan "Quality of Product" di level yang tinggi


• Peserta training dapat membuat suatu program maintenance yang handal untuk mempertahankan efisiensi mesin yang tinggi


• Peserta training dapat membuat suatu grafik "Control Chart" untuk mengkontrol kondisi performance mesin agar tetap tinggi


• Peserta training dapat membuat suatu bentuk laporan dalam bentuk grafik tentang performance dan efisiensi mesin

 

Metode Program

• Dialog Interaktif / Sharing


• Diskusi Grup


• Latihan di Kelas


• Study Kasus

Lama Pelatihan

• 1 hari (7 jam)

 

Sasaran Peserta

• Teknisi Maintenance / Engineering, Supervisor Maintenance / Engineering, Foreman Maintenance / Engineering, dan lain-lain

 

Workshop Leader :

Indro Agung Handoko,

Telah berkecimpung di dalam dunia industri kurang lebih 15 tahun. Maintenanance dan Produktifitas, 2 hal yang sangat berkaitan dan saling menunjang telah dikembangkan menjadi suatu sinergi yang hebat dalam suatu sistem manufacture.

Sejak tahun 1999 telah mempelajari dan mengetrapkan Konsep TPM dan Kaizen di dalam suatu industri. Kelebihan dan kekurangan dari implementasi TPM dan Kaizen ini telah dikenali dan diketemukan solusinya.

Awal tahun 2003, mendapatkan Sertificate TPM Basic dari Jepang dan disusul dengan penerimaan Sertificate TPM Advance juga dari Jepang pada akhir tahun 2004. Penerimaan sertificate tersebut tidak diperoleh secara teoritis saja tetapi juga dengan implementasi di Lapangan.

Tidak ketinggalan juga, Sertificate Kaizen Basic dan Advance juga telah diperoleh pada tahun 2001 dan 2005.

Berbekal pengalaman yang mendalam dan sertificate yang diperoleh, berbagai macam project telah berhasil dikerjakan dan berhasil dengan sukses. Project tersebut antara lain:

1. Develop / training 25 group TPM dengan masing-masing group beranggotakan 5-8 orang dari tahun 2003 - 2006. Secara overall dengan TPM berhasil menurunkan Break Down rata-rata 15%, bahkan ada yang mencapai 40%.


2. Develop / training 8 group Kaizen dengan masing-masing group beranggotakan 5-8 orang dari tahun 2001 - 2006. Secara overall dengan Kaizen, produktifitas dapat ditingkatkan rata-rata 20%.


3. Presentasi tentang Keberhasilan TPM di Jepang pada tahun 2005.


4. Pada November 2006 mendapat Medali Perak pada ICQCC, suatu konvensi international tentang QCC / SGA.


5. Pada Februari 2007 menjadi pemenang ke-2 dalam lomba Best Practice Competition yang diselenggarakan oleh Omron Head Quarter di Kyoto-Japan.


6. Sekarang sudah bergabung dengan ISSI Training dan Selnajaya Training sebagai Ascociate Trainer dan Productivity Consultant.

Fee :

• Rp. 1.750.000, -  (Registration 3 person/more; payment before February 3rd, 2011)


• Rp. 1.950.000, -  (Reg before January 27th, 2011; payment before February 3rd, 2011)


• Rp. 2.450.000, -  (Full Fare)

Improving Laboratory Performance through Method Validation & Method Verification

Improving Laboratory Performance through Method Validation & Method Verification Batch VI
Bandung| 21 – 22 Juli 2011 | Rp. 3.750.000,-
Bandung| 24 – 25 November 2011 | Rp. 3.750.000,-

Untuk mengetahui performance suatu metode secara periodik seiring dengan perubahan kinerja peralatan laboratorium yang digunakan di dalam metode uji tersebut, dan untuk memenuhi persyaratan ISO 17025 yang salah satu klausulnya mensyaratkan validasi metode uji sehingga presisi dan akurasinya bisa dipertanggung jawabkan.

 

GARIS BESAR MATERI TRAINING TATA CARA VALIDASI / METHOD VALIDATION

1. General Overview
2. Method Validation against Method Verification
3. Testing Method & Measurement Process
4. Investigating Measuremet Sensitivity (Detection Limit and Quantitation Limit)
5. Establishing Linearity of Measurement
6. Estimation of Highest Limit of Measurements
7. Determination of Accuracy and Precision
8. Comparison to Reference Method
9. Investigating Method Selecctivity
10. Determination of Method Ruggedness/Robustness

 

SIAPA YANG PERLU MENGHADIRI
Manajer Pelatihan dan Pengembangan, Manajer Mutu, Manajer Teknis, Manajer Laboratorium, Teknisi penguji dan teknisi kalibrasi, Penyelia Laboratorium, Wakil Manajemen (Management Representative), Semua yang terkait dalam pengembangan manajemen laboratorium yang memenuhi ISO 17025 :2005 di perusahaan / organisasi / unit usaha / laboratorium

 

DURASI
14 jam efektif (2 hari kerja)

 

TRAINER
Yayan Setiawan, Ir
Beliau adalah salah seorang tenaga ahli  dengan pengalaman memberikan berbagai pelatihan dan konsultasi dalam bidang Manajemen Laboratorium berdasarkan ISO/IEC 17025 dan Manajemen Mutu (ISO 9000) ke berbagai klien, baik sebagai associate consultant maupun sebagai independent consultant sejak tahun 1998. Pendidikan formal beliau adalah Sarjana Teknik Kimia.  Karir profesionalnya dimulai sejak bergabung di PT. Dow Chemical Indonesia (1992 – 1994),  PT. Polytama Propindo (1994 – 1998), dan PT. Australian Laboratory Services Indonesia (1998 – 2005).  Saat ini beliau banyak memberikan training dan konsultasi untuk membantu berbagai industri, organisasi, instansi, laboratorium, dan pelaku bisnis dalam penerapan Sistem Manajemen Laboratorium berdasarkan ISO/IEC 17025, diantaranya untuk PT. Corelab Indonesia,  PT. Australian Laboratory Services Indonesia, PT. Tirta Cisadane, PT. Thermochem, PT. Global Promedika Services dan pada project EU – TSP Project in Indonesia Ministry of Marine Affair & Fishery.  Beliau juga tercatat sebagai Anggota Sub Panitia Teknis Rancangan Standar Nasional Indonesia (RSNI) bidang Lingkungan pada Kementrian Lingkungan Hidup dan juga tercatat pernah menjadi ISO 17025 Certified Assessor di Komite Akreditasi Nasional.

 

JADWAL PELATIHAN
Bandung| 21 – 22 Juli 2011
Bandung| 24 – 25 November 2011

 

INVESTASI

• Pendaftaran per peserta                                                                         Rp. 3.750.000,-


• Pendaftaran & Pelunasan 2 minggu sebelum training                Rp. 3.500.000,-


• Gratis orang ke 5, untuk pendaftaran 4 orang dari satu perusahaan

FASILITAS:

• Modul Training yang berkualitas (hardcopy dan softcopy)


• Training Kit: tas, Block Note, ballpoint, termasuk jaket atau t shirt,


• Lokasi training yg nyaman di hotel berbintang empat / lima, Makan Siang, coffee / tea break,


• Sertifikat


• Flash disk berisi materi training


• Foto bersama seluruh peserta

 

GAS COMPRESSOR: OPERATION, MAINTENANCE & TROUBLESHOOTING

GAS COMPRESSOR: OPERATION, MAINTENANCE & TROUBLESHOOTING

Hotel Golden Flower Bandung | 28 Februari  – 03 Maret 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung |18 – 21 April 2011| Rp 7.250.000/person
Hotel Golden Flower Bandung | 11 – 14 July 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung |10 – 13 October 2011 | Rp 7.250.000/person
Hotel Golden Flower Bandung |12 – 15 December 2011 | Rp 7.250.000/person

TRAINING OBJECTIVE

After completion of the course, the participants should be able to describe and demonstrate thoroughly of gas-compressors. Identify component by names, operation, maintenance and inspection. Describe the proper care, removal alignment and installation of gas-compressors and their accessories.

WHO SHOULD ATTEND

Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance.

TRAINING MATERIAL OUTLINE

• Fundamental of fluid mechanics and thermodynamic
  
  
  
  • Properties of fluids
  
  
  • Measurement unit
  
  
  • Basic of fluids dynamic
  
  
  • Energy losses in pipe installation
  
  
  • The gas Laws
  
  
  • Specific Heat
  
  
  
  
  
  
  • Compression process
    
    
    
    • Isothermal
    
    
    • Adiabatic
    
    
    • Polytrophic
    
    
    
    
  
  
  • Compression Work
  
  
  • Multistage compression
  
  
  
  

• Pressure loss at gas pipe installation
  
  
  
  • Definition and accuracy
  
  
  • Factors to estimate friction loss
  
  
  • Pressure gradient in pipe
    
    
    
    • General equation of various gas
    
    
    • Natural gas piping equation
    
    
    • Vacuum piping equation
    
    
    
    
  
  
  • Fitting pressure loss
  
  
  • Flexible pipe pressure loss
  
  
  
  

• Fundamental theory of compressor
  
  
  
  • Compressor development history
  
  
  • Compressor classification
  
  
  • Compressor work cycle
    
    
    
    • Theoretic cycle
    
    
    • Semi theoretic cycle
    
    
    • Actual cycle
    
    
    
    
  
  
  
  


• Centrifugal compressor


• Head, losses and efficiency


• Characteristic at each speed


• Compressor installation

• Dynamic Compressor
  
  
  
  • Performance & condition definition
  
  
  
  
  
  
  • Type of centrifugal compressor
    
    
    
    • High casing
    
    
    • Horizontal split casing
    
    
    • Vertical split casing
    
    
    
    
  
  
  • Package assembly
  
  
  • Multi casing unit
  
  
  • Centrifugal compressor application
  
  
  • Characteristic of centrifugal compressor
  
  
  • General detail of centrifugal compressor
    
    
    
    • Impeller
    
    
    • Diaphragm
    
    
    • Inter stage packing
    
    
    • Rotor assembly
    
    
    • Casing
    
    
    • Journal and thrust  bearing
    
    
    • Shaft seals
    
    
    • Seal and lubrication system
    
    
    • Gas cooling
    
    
    
    
  
  
  • Pressure ratio and centrifugal characteristic curve
  
  
  • Control of capacity
    
    
    
    • Load curve
    
    
    • Control method
    
    
    • Surge control
    
    
    • Parallel operation
    
    
    • Unloading start
    
    
    
    
  
  
  • Inner gear air centrifugal compressor
    
    
    
    • Modulation pressure control
    
    
    • Dual step capacity control
    
    
    • Auto dual control
    
    
    
    
  
  
  
  


• Axial flow compressor

• Positive Compressor
  
  
  
  • Application of theory
    
    
    
    • Reciprocating compressor
    
    
    • Clearance control
    
    
    • Clearance control and variable compression ratio
    
    
    • Effect of heat specific ratio to horse power
    
    
    • Peak horse power and break horse power
    
    
    • Effect of compressibility
    
    
    • Effect of altitude
    
    
    
    
  
  
  • Reciprocating compressor
    
    
    
    • Definition
    
    
    • Characteristic
    
    
    • Classification
    
    
    • Cylinder
    
    
    • Valve
    
    
    • Cylinder cooling
    
    
    • Non-cooled cylinder
    
    
    • Air cooling cylinder
    
    
    • Capacity control
    
    
    • Manual control
    
    
    • Main automatic control
    
    
    • Load depletion  to start
    
    
    • Types of control
    
    
    • Constant speed control
    
    
    • Suction side throttling
    
    
    • Variable speed control
    
    
    
    
  
  
  
  

• Installation, operation and maintenance
  
  
  
  • Installation
    
    
    
    • Placement
    
    
    • Suction condition
    
    
    • Foundation
    
    
    • Piping
    
    
    • Electric cabling
    
    
    
    
  
  
  • Field testing
    
    
    
    • Commissioning
    
    
    • Running test
    
    
    
    
  
  
  • Operation
  
  
  
  
  
  
  • 
    
    
    
    • Responsibility
    
    
    • Recording
    
    
    • Cleaning
    
    
    • Lubrication
    
    
    • Safety
    
    
    • Initial start
    
    
    • Capacity control
    
    
    • Spare parts
    
    
    • Trouble shooting
    
    
    
    
  
  
  • Inspection and maintenance
    
    
    
    • Preventive maintenance
    
    
    • Predictive maintenance
    
    
    
    
  
  
  
  

INSTRUCTOR

Ir. I Nengah Diasta, M.Eng. is graduated from Bandung Institute of Technology (ITB), and till now he is a lecturer at mechanical engineering Bandung Institute of Technology majoring on fluid mechanics and fluid machineries. He has followed many courses for his competencies supporting, such as Application of Pumps and Turbines in Industries, Industrial Application of Fluid Machinery, Drafting of Patent Applications, Computational Fluid Dynamics, Turbo Pumps and Turbines, Application of Turbo Type of Fluid Machinery, Industrial Application of Pumps and Renewable Energies, Effective Energy Systems For Preservation of The Environment, Application of Fluid Machinery Focused on Energy Conservation, and etc.

Ir. I Nengah Diasta, M.Eng.  has much experiences in real practical work in project implementation and has collaborated with many institution and companies.

Ir. I Nengah Diasta, M.Eng.  has been frequently teaching training class for many companies in Indonesia on some topics in his core expertise such as Pump Operation and Maintenance, pump and compressor, pneumatic system and maintenance, compressor and gas turbine, Centrifugal Pump: Selection, Operation, and Maintenance, Centrifugal Gas Compressor: Anti Surge Control, Hydraulic Power System, Gas Compressor and Anti Surge Control, Service & Maintenance for Fixed Machines, Rotating Equipment, Gas Compression System and Operation, Basic Rotating Machinery as Program on Basic Maintenance/Generalities for Control System Supervisor Training, Fundamentals of Pipeline Hydraulic, Gas Pipeline Hydraulic, Aplication of Termo-Fluid in Manufacture Industry, and etc.  Many Indonesian companies training participants have been taught by him such as PT PERTAMINA, PT Pupuk Kaltim, PT TELKOM, ARCO, PT.CALTEX,  Total E&P Indonesie, CONOCOphillips, PT PLN (Persero), PT Pupuk Kujang, Arun, PT Badak, PT Semen Andalas, PT TGI, PT Astra, PT CPI, CNOOC SES Ltd, and many others.

VENUE

Hotel Golden Flower Bandung

TRAINING DURATION

4 days

TRAINING TIME

1. 18 – 21 April 2011


2. 11 – 14 July 2011


3. 10 – 13 October 2011


4. 12 – 15 December 2011

INVESTATION PRICE/PERSON

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

STEAM GENERATOR

STEAM GENERATOR

Bandung | May 24-27, 2011 | IDR  8.250.000-/ Person

Training Objectives:

• Understanding the basic concepts and principles of water, steam and steam generator


• Understanding the analysis of steam generator performance

Training Participants:

• Operator boiler


• Boiler technician


• Maintenance

Syllabus

1. The concept and principle of Thermodynamics and Transport Phenomena


2. Principles and theories and Burning Fuel


3. Steam Generator Energy Conversion


4. Heat flow and movement on Steam Generator


5. Steam Generator Construction


6. Steam Generator Code and Standard


7. Steam Generator Operation and Maintenance

Instructor

This course will be conducted by Ir. Hendy Riyanto, M.Sc. He is well experienced in Thermodynamic Engineering. He began his career as Lecturer of Machine Element, Numerical Analysis at Universitas Pasundan. He gained post-graduate on Mechanical Engineering from Colorado State University and practiced and shared his knowledge by becoming tutor in the same university for ten years. During his career he exposed to various jobs and responsibilities such as Geothermal Steam Turbine Analyst, Maintenance Management at PT Badak LNG and CNOOC, Mini Hydro Electric Generation, Natural Gas Vehicle Bus for Jakarta Busway Project, etc He has been delivering training course since 2005.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation & Dress Code

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Half day city tour at the end of training session following by dinner with entertainment (Optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR  8.250.000-/ Person,


• Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

SIMPLE approach to PPIC

SIMPLE approach to PPIC

Jakarta | 03-04 Maret  2011| Rp. 3000.000,-

PENGANTAR

Manufacturing merupakan bagian terpenting dari perusahaan dalam mencapai tujuannya atau dengan kata lain merupakan bagian dari competitive advantage, Dengan perkembangan pola push and pull system, menuntut fungsi manufacturing tidak hanya terfokus pada masalah kualitas, reliability, cost, late deliveries dan inventory saja. Lebih dari itu fungsi manufacturing dituntut agar dapat memberikan kontribusi optimal dalam process produksi.
Hal tersebut menjadikan production planning and inventory control menjadi sangat penting bagi perusahaan. Dalam workshop ini akan banyak dibahas bagaimana pendekatan terhadap bisnis dengan memberikan konsep dan teknik dengan disertai kasus-kasus.

TUJUAN PELATIHAN

• Menjelaskan konsep mentalitas dasar untuk pencapaian optimum


• Memberikan pemahaman mengenai fungsi strategis PPIC dalam kaitannya dengan keunggulan kompetitive perusahaan


• Menjelaskan secara komprehensip mengenai hal-hal yang bersifat teknis operasional maupun manajerial dalam PPIC


• Membekali peserta dengan konsep dan teknik production, planning dan control yang aplikatif sebagai salah satu   upaya peningkatan kinerja dan daya saing perusahaan


• Secara keseluruhan pelatihan ini diharapkan dapat menambah wawasan atau lebih dari itu     meningkatkan efektifitas dan produktifitas kerja pesertanya

MATERI PELATIHAN

1.    Operation Strategies for Competitive Advantage

• a.    Manufacturing as competitive advantage


• b.    Manufacturing for competitive advantage framework


• c.    Corporate strategy and manufacturing strategy


• d.    Lean Approach in operation management

2.    Basic Mentality with SIMPLE approach
3.    General Model for Managing Operations
4.    Scheduling Systems (Concept, Techniques and Application) for Push and Pull Production System
5.    Job-Shop Production Activity Planning and Control
6.    Inventory Control System
7.    JIT & MRP Inventroy Systems
8.    MRP II  and its application

TARGET PESERTA PELATIHAN

o    Manager,
o    Officer/Staf Bagian PPIC,
o    Bagian Produksi,
o    Bagian Persediaan,
o    Logistik,
o    Warehouse,
o    dan peminat lainnya

Trainer
Ir. Asep Saefulbachri , MBA., MM.

Beliau mendapatkan gelar MBA-nya dari Asian Institute of Management pada tahun 1992 dan Magister Management dari sekolah Tinggi Manajemen Bandung (telkom) pada tahun 1996. Lulusan Teknik Industri ITB pada tahun 1981 ini mengikuti banyak training & pelatihan di dalam dan luar negeri, antara lain yang di adakan oleh: Arizona State university USA, ATI-Edmonto, Canada, dan Siemens-Munich West Germany.
Sebagai direktur sebuah training organizer dan konsultan di bidang management, beliau juga aktif memberikan training-training untuk Opration Managenet, Purchashing, Production, Logistic & Supply Chain Management, Business & financial Management, dan lain – lain. Beliau juga memberikan mata kuliah untuk Logistic & Supply Chain Management dan financial Management di program Pasca Sarjana Fakultas Teknik Industri Universitas Pasundan Bandung.

Investasi :

• Rp. 3000.000,-


• termasuk materi hand-out dan CD modul, 2x coffee break, makan siang dan sertifikat

Tempat : (mentioned in confirmation letter)

• Hotel atau Business Center di Jakarta

Proses Pengendalian Mutu pada Laboratorium

Proses Pengendalian Mutu pada Laboratorium

Bandung | 30 Juni  - 01  Juli  2011 | Rp 3.750.000,
Bandung |10 -11  November 2011 | Rp 3.750.000,-

PENDAHULUAN

Proses pengendalian mutu dalam setiap kegiatan industri menjadi sangat penting untuk menghasilkan produk yang bermutu baik, demikian juga halnya dengan pengendalian mutu di laboratorium. Proses pengendalian mutu yang baik akan memberikan jaminan bahwa output yang dihasilkan berupa data analisa laboratorium akan bisa dipertanggung jawabkan mutunya. Disamping itu juga merupakan bagian dari praktek laboratorium yang baik. ISO 17025 juga mensyaratkan adanya pengendalian mutu laboratorium penguji.

 

TUJUAN PELATIHAN

Untuk meyakinkan bahwa mutu data yang dihasilkan dari laboratorium bisa dipertanggung jawabkan dengan melalui serangkaian proses yang sistematis untuk mengurangi setiap kemungkinan terjadinya kekeliruan dan meminimalisasi setiap kesalahan yang terjadi pada proses analisa.

 

GARIS BESAR PROGRAM

• Penjelasan Umum


• Unjuk Kerja Kapabilitas  Laboratorium


• Pengambilan, Pengumpulan, Penyimpanan dan Pengawetan Sampel


• Kalibrasi


• Control Charts


• Corrective Action


• Quality Assessment


• Data Quality


• Significant Figures


• Pengukuran Ketidakpastian


• Batas Pengukuran

 

METODE PELATIHAN

Partisipatif, diskusi kelompok, latihan individu, latihan kelompok

 

SIAPA YANG HARUS MENGHADIRI?

• Manajer Pelatihan dan Pengembangan


• Manajer Mutu


• Manajer Teknis


• Manajer Laboratorium


• Teknisi penguji dan teknisi kalibrasi


• Penyelia Laboratorium


• Wakil Manajemen (Management Representative)


• Semua yang terkait dalam pengembangan manajemen laboratorium yang memenuhi ISO 17025 :2005 di perusahaan / organisasi / unit usaha / laboratorium

 

LAMA PELATIHAN

14 jam efektif ( 2 hari kerja )

 

TRAINER

Yayan Setiawan, Ir

Beliau adalah salah seorang tenaga ahli   dengan pengalaman memberikan berbagai pelatihan dan konsultasi dalam bidang Manajemen Laboratorium berdasarkan ISO/IEC 17025 dan Manajemen Mutu (ISO 9000) ke berbagai klien, baik sebagai associate consultant maupun sebagai independent consultant sejak tahun 1998. Pendidikan formal beliau adalah Sarjana Teknik Kimia.

Karir profesionalnya dimulai sejak bergabung di PT. Dow Chemical Indonesia (1992 - 1994),  PT. Polytama Propindo (1994 - 1998), dan PT. Australian Laboratory Services Indonesia (1998 - 2005).  Saat ini beliau banyak memberikan training dan konsultasi untuk membantu berbagai industri, organisasi, instansi, laboratorium, dan pelaku bisnis dalam penerapan Sistem Manajemen Laboratorium berdasarkan ISO/IEC 17025, diantaranya untuk PT. Corelab Indonesia,   PT. Australian Laboratory Services Indonesia dan pada project EU - TSP Project in Indonesia Ministry of Marine Affair & Fishery.

Beliau juga tercatat sebagai Anggota Sub Panitia Teknis Rancangan Standar Nasional Indonesia (RSNI) bidang Lingkungan pada Kementrian Lingkungan Hidup dan juga tercatat sebagai ISO 17025 Certified Assessor dari Komite Akreditasi Nasional.

 

JADWAL PELATIHAN

• Bandung |30 Juni  - 01  Juli  2011


• Bandung |10 -11  November 2011

INVESTASI

• Pendaftaran per peserta                                                            Rp. 3.750.000,-


• Pendaftaran & Pelunasan 2 minggu sebelum training                Rp. 3.500.000,-


• Gratis orang ke 5, untuk pendaftaran 4 orang dari satu perusahaan

FASILITAS :

Training Kit, Sertifikat, Makan Siang, Coffee Break, Membership Card

PREVENTIVE & PREDICTIVE MAINTENANCE

PREVENTIVE & PREDICTIVE MAINTENANCE

Hotel Grand Seriti Boutique Bandung | 07 – 10 Februari 2011 | Rp 7.950.000/person

 

TRAINING OBJECTIVE :
Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result.

 

WHO SHOULD ATTEND THIS TRAINING?
This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

 

WHAT WILL THE PARTICIPANT GET?
After completing this course, participants will be able to:

• Develop, implement and supervise the preventive and predictive maintenance program


• Economize the time, money and company’s resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.


• Prevent the company’s equipment and tools from damage and make the machine’s living period longer.


• Decrease the down time


• Increase the profit

 

TRAINING MATERIAL OUTLINE :

1.    Why Preventive & Predictive Maintenance

• a.    Apprising maintenance performance and effectiveness


• b.    Typical maintenance controls


• c.    Reactive maintenance


• d.    Anticipative maintenance


• e.    Ascertainment of equipment condition


• f.    The need for preventive maintenance


• g.    Why preventive maintenance


• h.    Preventive Predictive maintenance objectives


• i.    Preventive Predictive maintenance prerequisites


• j.    Preventive maintenance feasibility analysis


• k.    Policies


• l.    PM program functions


• m.    Cost impact


• n.    Saving potential

2.    Developing the Preventive Predictive Maintenance Program

• a.    Assignment of organizational responsibilities typical maintenance functional assignments operational concepts


• b.    Equipment to be included


• c.    Equipment inventory sheet – examples


• d.    Equipment numbering concepts


• e.    The PM work order


• f.    Developing the inspection sheet


• g.    ECS rating sheet as cross reference


• h.    Sample of equipment components


• i.    Spare parts and material needs


• j.    Inspection sheet examples


• k.    Determining the frequency cycle


• l.    Frequency cycle examples


• m.    Scheduled frequency overview


• n.    Developing job safety practices – typical examples


• o.    Considering manual versus computerization


• p.    Predictive maintenance can determine maintenance requirement


• q.    Predictive maintenance and its applied techniques as part of the PM program


• r.    Vibration analysis


• s.    Wear particle analyzing


• t.    Thermography

3.    IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

• a.    Job planning


• b.    The planning function


• c.    Planning, Service to do


• d.    Job planning prerequisite


• e.    Planners qualifications


• f.    Duties and responsibilities of planners


• g.    The hob package


• h.    Line supervisors qualifications


• i.    Planning permits Us, to forecast, communicate and measure


• j.    What job should be planned


• k.    Time required to perform work…labor content


• l.    Standard defined


• m.    Consistency of estimating


• n.    Estimating methods


• o.    Work backlog


• p.    Scheduling of maintenance work


• q.    PERT and CPM as scheduling tools


• r.    Loading of the PM work order


• s.    Load leveling


• t.    Weekly scheduling


• u.    Manpower requirements forecasting


• v.    Forecasting by crew


• w.    Forecasting by department


• x.    Weekly schedule – Computer and manual example


• y.    Training of personnel

4.    CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

• a.    Preventive maintenance administration


• b.    Planned maintenance


• c.    Special tools and equipment


• d.    Service user coordination


• e.    Equipment availability


• f.    Service user notification – examples


• g.    Automotive notification – examples


• h.    Control reporting


• i.    What should be included


• j.    Schedule for supervisor


• k.    Schedule for supervisor service user


• l.    Overdue for maintenance and service user


• m.    Missed PM report for maintenance and service user


• n.    Complete PM’s


• o.    Summary report of all PM’s completed


• p.    Listing of all PM’s set-up in program


• q.    Planning and scheduling index example


• r.    Assurance of work performed


• s.    Conformance and auditing


• t.    Feedback evaluation/corrective action cycle

5.    EXAMINING RESULTS

• a.    Effectiveness of the preventive maintenance program


• b.    Refining the PM program


• c.    3Correlating preventive maintenance to breakdown maintenance


• d.    Measuring and appraising the PM program


• e.    Equipment history


• f.    Analyzing equipment failures


• g.    Some relevant maintenance control indices

6.    APPLICATION EXERCISE

• a.    How to organize, develop and implement a successful preventive maintenance program summary


• b.    Adapting the PM concept at your location


• c.    Hands-on exercise

 

INSTRUKTUR TRAINING

DR. IR. Tri Yuswijayanto Zaenuri
DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He was graduated from mechanical engineering, Institut Teknologi Bandung (ITB) in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld , Germany until he got the “Doktor Ingenier” (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung (ITB). He is active in projects that arranged by the cooperation with educational institutions, government and private company. He frequently teachs industrial professional training class on the topics related to his competencies, included on preventive and predictive maintenance.

 

VENUE :

Hotel Grand Seriti Boutique Bandung

TRAINING DURATION :

4 days

 

TRAINING TIME :

07 – 10 Februari 2011

 

INVESTATION PRICE/PERSON :

1. Rp 7.950.000/person (full fare)  or


2. Rp 7.750.000/person (early bird, payment before 31 January 2011) or


3. Rp 7.500.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

NON DESTRUCTIVE TEST (NDT)

NON DESTRUCTIVE TEST (NDT)

Hotel Golden Flower Bandung  |07 – 10 Februari 2011 | Rp 6.950.000/person

 

TRAINING OBJECTIVE

After completing this course, the participant should be understand to NDT (Non Destructive Test) technique principles for design and application, manufacturing and plant construction, as well as regular maintenance  purposes.  They will also be able to implement the NDT procedure technique related to daily works in the real plant.

 

TRAINING MATERIAL OUTLINE

1. Introduction  Magnetic Particle Inspection
   
   
   
   • CircularMagnetization
   
   
   • Hysterisis Loop
   
   
   • Solid Magnetic Conductor
   
   
   
   


2. Current Requirement
   
   
   
   • Magnetic Particle Testing Equipment
   
   
   • Magnetic Particle applications
   
   
   
   


3. Introduction Penetrant Testing
   
   
   
   • Equipment and Materials
   
   
   • Surface Preparation
   
   
   • Penetrant application
   
   
   
   


4. Developer Application
   
   
   
   • Final Step in The Penetrant Proses
   
   
   
   


5. Workshop Non Destructive Test (NDT)


6. Aplication of Radiography
   
   
   
   • Penetration and absorption
   
   
   • X-ray Equipment
   
   
   • Gamma ray Sources
   
   
   
   


7. Radiographic Film and Processing Techniques
   
   
   
   • Radiation Can be Hazard to The Human
   
   
   • Permissible Radiation Dose
   
   
   • Radiation Effect
   
   
   • Protection Against Radiation
   
   
   
   


8. Basic application of Ultrasonic
   
   
   
   • Ultrasonic Principles
   
   
   • Ultrasonic Equipments
   
   
   • Mode of Ultrasonic Wake Travel
   
   
   
   


9. Couplants and Ultrasonic sound Energy
   
   
   
   • Attenuation, Acoustic, Impedance and Resonance
   
   
   • Displaying Ultrasonic Indication
   
   
   
   


10. Ultrasonic Transducers and Standard Reference Blocks
    
    
    
    • Immersion Inspection
    
    
    • Ultasonic Contact Testing
    
    
    
    


11. Application of Contact Testing
    
    
    
    • Nonrelevant Ultrasonic Indications
    
    
    • Types of Discontinuities
    
    
    
    

 

INSTRUCTOR

Ir. Mahaputra and Team

Ir. Mahaputra is gradudated from Physiscs Engineering, Bandung Institute of Technology (ITB). And now he is researcher at Balai Besar Pengembangan Industri Logam dan Mesin (BBLM/MIDC Bandung, kementerian perindustrian RI ) section calibration and testing. To improve his knowledge many training has been followed by him in Indonesia and abroad such as Training Non Destructive Test Level I (MT, UT), Training Theory and Practices on Technology of Heat Treatment, Training  XMET 2000 PMI Operation and Maintenance, Training Industrial Radiographic Testing (RT) Level I (Operator Radiografi), Training NDT UT Level II Weld Plate and Pipe, Training  and Operation Unit Oxford ARC-MET 8000, Training on Non Destructive Inspection Technique for Quality Management and Plant Asset Management, Training Industrial Radiographic Testing (RT) Level II (Ahli Radiografi) etc.  His core expertise is

• NDT- MT/UT ASNT Level I


• NDT- UT ASNT Level II


• NDT – RT Level I (Operator Radiografi), ISO 9712:1999


• NDT – RT Level II (Ahli Radiografi), ISO 9712:1999

He has been doing some field testing to several companies in Indonesia, such as ultrasonic testing for Welding Repair Dredge Bucket PT.Timah, Radiography testing for LPG 3 KG tank, ultrasonic testing for Welding Repair Retaining Ring turbin Indonesian Power, chemical composition testing  of spectrometer at Platform PT.Total E&P Indonesia, chemical composition testing  of spectrometer at Platform PT. CNOOC, and etc.

 

VENUE

Hotel Golden Flower Bandung

 

TRAINING DURATION

4 days course

 

TRAINING TIME

07 – 10 Februari 2011

 

INVESTATION PRICE/PERSON

1. Rp 6.950.000/person (full fare)  or


2. Rp 6.750.000/person (early bird, payment before 31 January 2011) or


3. Rp 6.450.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

1. training Module


2. training CD contain training module


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket / waistcoat


6. Bag / backpacker


7. Training Photo


8. Training Room with full AC and  multimedia system  in hotel , with one lunch and twice coffee break


9. Practice session


10. Experienced instructor


11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

 

PRODUCTION PLANNING & INVENTORY CONTROL

PRODUCTION PLANNING & INVENTORY CONTROL

Harris Hotel Tebet /  Hotel Aryaduta Semanggi, Jakarta | February 11th - 12th, 2011 | Rp 3.250.000,- (Full Fare)

Industri manufaktur dituntut untuk melakukan perbaikan proses guna mencapai efisiensi, kualitas dan pengiriman tepat waktu. Sistem manajemen perencanaan (Production Planning & Inventory Control) yang baik merupakan kunci sukses industri manufaktur dalam bersaing.

Program pelatihan ini memberikan konsep, prinsip dan praktek penerapan PPIC dengan contoh kasus menarik.

 

Metode Pelatihan :
Pelatihan ini menggunakan metode interaktif, dimana peserta dikenalkan kepada konsep, diberikan contoh aplikasinya, berlatih menggunakan konsep, mendiskusikan proses dan hasil latihan serta pemutaran video.

 

Outline :

1. MASTER PLANNING OF RESOURCE MODEL


2. PLANNING HORIZON


3. FORECASTING DEMAND
   
   
   
   • Qualitative method
   
   
   • Quantitative method
   
   
   • Forecasting vs product life cycle
   
   
   • Moving average method
   
   
   • Tracking forecast
   
   
   • Menghitung forecast error
   
   
   
   


4. SALES & OPERATION PLAN, KEY SUCCESS FOR MASTER SCHEDULING
   
   
   
   • Why we need sales & operation plan
   
   
   • Who involve in S&OP
   
   
   • 5 langkah S&OP bulanan
   
   
   
   


5. PRODUCTION PLAN & MASTER SCHEDULING PROCESS


6. PRODUCTION STRATEGY : LEVEL & CHASE STRATEGY


7. MASTER PRODUCTION SCHEDULE


8. ROUGH CUT CAPACITY PLAN : MENENTUKAN BOTTLE NECK PROCESS


9. AVAILABLE TO PROMISE


10. TIME FENCE TO ANTICIPATE CHANGE IN DEMAND


11. PRODUCT STRUCTURE (BILL OF MATERIAL)


12. MATERIAL REQUIREMENT PLAN (MRP)
    
    
    
    • Tujuan MRP
    
    
    • Input MRP
    
    
    • Where used & pegging
    
    
    • Net requirement, exploding & offsetting
    
    
    
    

 

Who should attend ?
Manufacturing Manager, Production Planner, Material Manager, Material Controller, Master Scheduler

 

Course Leader :

IWAN NOVA, MBA, CPIM, CSCP
Pengalaman 17 tahun dalam bidang manufacturing beberapa perusahaan MNC seperti Mitsubishi Electric, Sony, Mattel, Pirelli Cables. Lulus dari ITB teknik elektro dan mendapatkan MBA dari Monash University, mendapatkan sertifikasi CPIM (Certified Production Inventory Management) yang dikeluarkan oleh APICS (American Production Inventory Control Society) dan CSCP (Certified Supply Chain Professional)yang dikeluarkan oleh APICS (American Production Inventory Control Society) pada tahun 2005. Pernah mengikuti berbagai short courses di manca negara seperti di Amerika, Malaysia, Jepang dan China.  Ia telah men deliver berbagai topik training dalam area operation management di berbagai perusahaan baik secara in house ataupun public.

 

Ir. IMANADI

Pengalaman 15 tahun dalam bidang manufacturing beberapa perusahaan MNC seperti AT&T, Pirelli Cables & Geomed. Lulus dari ITS Teknik Mesin. Ia telah memberikan beberapa topik training in house di beberapa perusahaan.

Pernah memimpin sebuah departemen dengan jumlah karyawan lebih dari 500 orang di AT&T dan Geomed Indonesia.

 

Jadual & Lokasi :

February 11th - 12th, 2011
Harris Hotel Tebet /  Hotel Aryaduta Semanggi

Fee/Investasi :

• Rp. 2.750.000, -  (Registration 3 person/more; payment before February 4th, 2011)


• Rp. 2.950.000, -  (Reg before January 28th, 2011; payment before February 4th, 2011)


• Rp. 3.250.000, -  (Full Fare)