PUMP & COMPRESSOR: Control, Operation, Maintenance, & Trouble Shooting

PUMP & COMPRESSOR: Control, Operation, Maintenance, & Trouble Shooting

Santika Hotel, Balikpapan, East Kalimantan |May 30th – June 1st 2011 |IDR 6.500.000,-

Description

The pump & compressor is a comprehensive course focussing on the fundamentals of centrifugal pumps and compressors. You will have an opportunity to discuss Pump/Comressor construction, design, operation, maintenance and management issues and be provided with the most up-to-date information and best practice in dealing with the subject. Toward the end of the workshop, you will have developed the skills and ability to recognise and solve simple pump/compressor problems in a structured and cinfident manner.

 

Objective

Participants will learn how to:

1. Explain and understand pumps/compressor terminology


2. Indentify various type of pumps/compressors


3. Understand pumps/compressors characteristic and interpret pump/compressors curves


4. Understand pump/compressors type and classification


5. Understand Criteria for pump/compressors selection


6. Perorm a number of simple pump/compressor calculation


7. Confidently test and commission pump/compressor sets


8. explain how pump/compressor are constructed


9. Detail how to install, test and commission pump/compressor systems


10. Explain how to start up a new pump/compressor or one after strip down for maintenance

 

Course Outline

1.    Introduction

• What constitutes a good a pump/compressor or compressor


• SafetyReliability


• Efficiency


• Risk consideration


• Life cycle cost consideration


• Overview of Statutory requirements

2.    Centrifugal Pump and Construction

• Casings


• Impellers


• Axical/ radial forces


• Pump/compressor shafts


• Shaft seals – balances/unbalances, sea, wear patterns


• Drives and Coupling


• Support and Pipe connections


• Auxiliaries

3.    Centrifugal Pump Characteristic and Operations

• Hydraulic properties of pump


• QH Curves


• PQ Curves


• Speed changes on curves

4.    Pump Specification and selection

• System Analysis


• Data Sheets


• Bid Requests/ review/ analyses

5.    Pump testing and inspection

• Material Inspection Requirements


• Shop Tests


• Performance Test Procedures


• Site Location


• Pump Foundations


• Associated Piping & Fittings


• Pre-operational Checks


• Operation of Pump

6.    Pump Maintenance

• Pump breakdown and removal


• Single stage pump dismantling and repair


• Preparation for re-assembly


• Pump assembly


• Vertical and multistage pump repairs

7.    Introduction to Compressors

• What is a compressor


• Basic criteria for compressor selection


• Compressor definitions

8.    Reciprocating Compressors

• Principles and mechanics


• Definitions


• Part of a reciprocating compressor


• Maintenance of reciprocating compressors


• Performance of reciprocating compressors


• Mechanical Forces

9.    Centrifugal Compressors

• Introduction


• Principle of Operational


• Operation


• Parts of Centrifugal compressor


• Casing configurations


• Types of compressors


• Performance of centrifugal compressor


• Polytropic compressor


• Compressor control

 

Who Should Attend

1. Plant Operations and Maintenance Personnel


2. Consulting Engineers


3. design Engineers


4. Process Technicians


5. Plant Engineering Managers and Supervisors


6. Process Control Engineers and Supervisors


7. Mechanical Engineers


8. Pump/compressor Saes Enineers


9. Pump/compressor Service Contractors


10. Pump/compressor OperatorPlant Engineers

 

Course Method
Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

 

Instructor

• Ir. Rini Dharmastiti, M.Sc, PhD & Team


• (Expert in Tribology, Pump & Compressor, Biomedical Engineering and Mechanical Material)

 

Duration:

3 days training

 

Time:

May 30th – June 1st 2011

 

Venue:

• Santika Hotel, Balikpapan, East Kalimantan

 

Course fee:

• Course fee: IDR 6.500.000 / participant (non residential)


• Special rate: IDR 6.000.000/ participant (non residential) for min. 3 participants from same company.

 

Rotating Equipments: Operation, Maintenance and Troubleshooting - YOGYAKARTA

Rotating Equipments:  Operation, Maintenance and Troubleshooting - YOGYAKARTA

Hotel Grage Ramayana Malioboro Yogyakarta |Yogyakarta    1 - 3  Maret 2011 | IDR 4.000.000,-
Hotel Grage Ramayana Malioboro Yogyakarta |Yogyakarta  5 – 7 April 2011| IDR 4.000.000,-

 

DESKRIPSI

Most of plant's equipments are rotary. Therefore, understanding the principles of rotating equipments is very essential. Identification of failure modes and monitoring methods of failure symptom are important as well, for establishing the most effective maintenance program.

This course begins with discussing the definition of rotating equipments, their types and their primary functions, as well as the general characteristics of rotating equipments in relation with their performance. Then, a detailed discussion on primary rotating equipments, namely pumps, compressors, turbines and fans/blowers, will be given. The discussion includes the classification for each type, the performance characteristics and the frequent failure modes. This course is closed with a procedure to conduct alignment of axles and predictive maintenance for rotating equipments.

 

TUJUAN

1. Understand the functions and general characteristics of rotating equipments.


2. Able to evaluate the performance of rotating equipments.


3. Understand the classification and the performance characteristics of pumps, compressors, turbines and fans/blowers.


4. Able to identify the anomalies and the failure modes of rotating equipments.


5. Able to conduct alignment of axles.


6. Understand the methods to implement predictive maintenance for rotating equipment

 

MATERI PELATIHAN

1. Definition of Rotating Equipment, types, functions and general characteristics.


2. Pumps: classification, performance characteristics and frequent failure modes


3. Compressors: classification, performance characteristics and frequent failure modes.


4. Turbines: classification, performance characteristics and frequent failure modes.


5. Fan/ Blowers: classification, performance characteristics and frequent failure modes.


6. Alignment of axles.


7. Summary of rotating equipment's failure modes.


8. Predictive maintenance for rotating equipments.


9. Method for test performance of the equipment


10. Equipment installation requirement


11. Equipment log book


12. Operation manual & parts book


13. Software for operation & maintenance


14. Pedestal Crane


15. Geometric Dimensional Measurement Techniques

 

PESERTA

Engineers / Equipment's Operators, Maintenance / Workshop technicians, Quality Control engineers, Process & Manufacturing / Engineer, Other professional who wants to have a better understanding and take advantage from the course

 

METODE

Lecturing, workshop, diskusi interaktif, studi kasus, dan presentasi.

 

INSTRUKTUR

Ir. Teguh Santoso, MT

WAKTU

Yogyakarta    1 - 3  Maret 2011 /

5 – 7 April 2011

TEMPAT

Hotel Grage Ramayana Malioboro Yogyakarta

INVESTASI

IDR  4.000.000 – (non residential )

(termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)