COMPRESSOR : Operation, Maintenance and Troubleshooting

COMPRESSOR : Operation, Maintenance and Troubleshooting
Hotel Golden Flower, Bandung| 30 Mei – 1 Juni 2011| Rp 5.500.000/person
Hotel Golden Flower, Bandung|24 – 26 Oktober 2011| Rp 5.500.000/person

TUJUAN TRAINING :

Training ini bertujuan untuk :

1. Memahami prinsip kerja kompresor.


2. Memahami kelebihan dan kekurangan masing-masing jenis kompresor.


3. Memahami spesifikasi masing-masing jenis kompresor.


4. Memahami spesifikasi sistem instalasi.


5. Memahami parameter operasi.


6. Mampu mengevaluasi unjuk kerja kompresor.


7. Mampu menangani kelainan opersai (trouble).


8. Memahami dan mampu melaksanakan perawatan.


9. Mampu meramalkan unjuk kerja kompresor termodifikasi.

 

CAKUPAN MATERI TRAINING :

1.    Kompresor volumetrik (positive displacement compressors) dan kompresor dinamik (turbo).
2.    Komponen kompresor volumetrik dan kompresor dinamik.
3.    Sifat-sifat gas dan campuran gas serta proses kompresi.
4.    Pembangkitan tekanan
5.    Operasi kompresor

• Normal


• Perubahan kecepatan putar


• Perubahan beban


• Surging


• Chocking

6.    Prestasi kompresor :

• Kerugian-kerugian energi


• Neraca energi


• Efisiensi kompresor


• Kurva-kurva prestasi

7.    Prestasi kompresor :

• Kerugian-kerugian energi


• Neraca energi


• Efisiensi kompresor


• Kurva-kurva prestasi

8.    Komponen kritis kompresor dinamik :

• Sudu (vanes)


• Sudu pengarah ( intake guide vane)


• Bantalan ( journal and thrust bearing)


• Seal oil and buffer gas system

9.    Komponen-komponen dan peralatan bantu (auxiliaries)

• Sistem pelumasan


• Pendingin pelumas (oil cooler)


• Penjerat air (demister)


• Pemisah pelumas (oil separator)

10.    Kecepatan putar kritis
11.    Instalasi kompresor
12.    Operasi kompresor

• Start-up


• loading


• Shut-down

13.    Maintenance
14.    Trouble-shooting
15.    Diskusi

 

Instructor

Ir. Pawito Merto Sontowiro, Msc

Ir. Pawito Merto Sontowiro, Msc adalah alumnus Teknik Mesin ITB dan sejak tahun 1973 menjadi dosen di jurusan tersebut sampai sekarang. Beliau adalah kepala Laboratorium Energi termal Teknik Mesin Institut Teknologi Bandung, Beliau juga pernah menjabat sebagai ketua jurusan Teknik Mesin ITENAS Bandung, Pernah mengajar di SESKOAD, Pernah mengajar di prokerma depnaker-ITB, prokerma PLN-ITB. Beliau juga pernah memperdalam keilmuan di luar negeri seperti bidang Coal Energy , Argonne, Chicago, Ill., USA, bidang Combustion, Petc, Pittsburgh, Pa, USA dan Pinch Technology, Asian-Australia Energy Cooperation. Bidang spesialisasi Beliau adalah Boiler, Turbin Uap/Gas, Pompa, Kompresor, Konversi Energi dan analisis energy.. Pernah mengerjakan projek pada bidang Modifikasi Sistem Pembakaran Lokomotip D-52, Modifikasi Sistem Penunjang Boiler, Analisis Sistem Boiler, dan lain-lain. Beliau adalah trainer produktif, pernah mengajar training  untuk banyak perusahaan di Indonesia seperti Chevron Indonesia Company, Chevron pacific Indonesia, Total E&P Indonesie, PT. Pusri, PT. Pupuk Kaltim, PT. BADAK, Depnaker RI, PT. KKA Aceh, KDTP I Bontang, UP-IV PERTAMINA, Kalimantan Prima Coal (KPC), PLN, PT. PERTAMINA, DIKTI, BPPT, PT. Indonesia Power, Pertamina UP II, PT. Pupuk Kujang, PT. Petroleum Consolindo, PT. Indah Kiat Pulp and Paper, PT. Krakatau Steel, PLTU Paiton, PLTU Suralaya, PT. Kaltim Pasifik Amoniak, CNOOC  SES LTD, PLTGU  BEKASI POWER, PT. INDO FUJI ENGINEERING, PT. CONOCO PHILLIPS, dan lain-lain.  Pak Pawito juga aktif menulis buku seperti Perpindahan Kalor, Konversi Energi, Thermodinamika, Pembangkit Uap, Bahan Bakar Dan Pelumas, dan Pompa. Beliau telah melakukan banyak penelitian disertai publikasi ilmiahnya.

 

 

VENUE

Hotel Golden Flower, Bandung

TRAINING DURATION

3 days

TRAINING TIME

1. 30 Mei – 1 Juni 2011


2. 24 – 26 Oktober 2011

INVESTATION PRICE/ PERSON

1. Rp 5.500.000/person (full fare)  or


2. Rp 5.250.000/person (early bird, payment 1 week before training) or


3. Rp 4.950.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

RECOMMENDATION FOR PARTICIPANTS

For practice session: every participant is recommended to bring laptop/notebook for software installation and practice

HIGH PRESSURE PUMP (HPP): OPERATION, MAINTENANCE AND TROUBLESHOOTING

HIGH PRESSURE PUMP (HPP): OPERATION, MAINTENANCE AND TROUBLESHOOTING

Hotel Golden Flower, Bandung| 18 – 21 April 2011 | Rp 7.250.000/person
Hotel Golden Flower, Bandung|12 – 15 September 2011| Rp 7.250.000/person

 

CAKUPAN MATERI TRAINING :

1. Introduction :

• Review Pompa


• Parameter pompa


• Kapasitas


• Head dan Efisiensi

1. Konstruksi pompa sentrifugal single and multi stages pump


2. Pembangkitan Head


3. Hubungan dimensi, putaran dan head pompa sentrifugal


4. Pompa bertingkat, seri dan parallel


5. Sistem Pemipaan dan Kerugian Head Sistem (instalasi)


6. Operasi pompa; kesetimbanagan pompa dan instalasi


7. Sisi Hisap; Net Positive Suction Lift dan kavitasi


8. Minimum Flow


9. Bearings dan Pelumasan


10. Vibrasi


11. Start-Up dan Shut-Down


12. Material Komponen Pompa


13. Maintenance


14. Trobleshooting; kelainan operasi, penyebab dan penanganan


15. Diskusi

 

Instructor

Ir. Pawito Merto Sontowiro, Msc adalah alumnus Teknik Mesin ITB dan sejak tahun 1973 menjadi dosen di jurusan tersebut sampai sekarang. Beliau adalah kepala Laboratorium Energi termal Teknik Mesin Institut Teknologi Bandung, Beliau juga pernah menjabat sebagai ketua jurusan Teknik Mesin ITENAS Bandung, Pernah mengajar di SESKOAD, Pernah mengajar di prokerma depnaker-ITB, prokerma PLN-ITB. Beliau juga pernah memperdalam keilmuan di luar negeri seperti bidang Coal Energy , Argonne, Chicago, Ill., USA, bidang Combustion, Petc, Pittsburgh, Pa, USA dan Pinch Technology, Asian-Australia Energy Cooperation. Bidang spesialisasi Beliau adalah Boiler, Turbin Uap/Gas, Pompa, Kompresor, Konversi Energi dan analisis energy.. Pernah mengerjakan projek pada bidang Modifikasi Sistem Pembakaran Lokomotip D-52, Modifikasi Sistem Penunjang Boiler, Analisis Sistem Boiler, dan lain-lain. Beliau adalah trainer produktif, pernah mengajar training  untuk banyak perusahaan di Indonesia seperti Chevron Indonesia Company, Chevron pacific Indonesia, Total E&P Indonesie, PT. Pusri, PT. Pupuk Kaltim, PT. BADAK, Depnaker RI, PT. KKA Aceh, KDTP I Bontang, UP-IV PERTAMINA, Kalimantan Prima Coal (KPC), PLN, PT. PERTAMINA, DIKTI, BPPT, PT. Indonesia Power, Pertamina UP II, PT. Pupuk Kujang, PT. Petroleum Consolindo, PT. Indah Kiat Pulp and Paper, PT. Krakatau Steel, PLTU Paiton, PLTU Suralaya, PT. Kaltim Pasifik Amoniak, CNOOC  SES LTD, PLTGU  BEKASI POWER, PT. INDO FUJI ENGINEERING, PT. CONOCO PHILLIPS, dan lain-lain.  Pak Pawito juga aktif menulis buku seperti Perpindahan Kalor, Konversi Energi, Thermodinamika, Pembangkit Uap, Bahan Bakar Dan Pelumas, dan Pompa. Beliau telah melakukan banyak penelitian disertai publikasi ilmiahnya.

 

VENUE

Hotel Golden Flower, Bandung

 

TRAINING DURATION

4 days

 

TRAINING TIME

1. 18 – 21 April 2011


2. 12 – 15 September 2011

 

INVESTATION PRICE/ PERSON

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

 

RECOMMENDATION FOR PARTICIPANTS

For practice session: every participant is recommended to bring laptop/notebook for software installation and practice

PUMP : OPERATION, MAINTENANCE AND TROUBLESHOOTING

PUMP :  OPERATION, MAINTENANCE AND TROUBLESHOOTING

Hotel Golden Flower, Bandung|21 – 24 February 2011 | Rp7.250.000/person
Hotel Golden Flower, Bandung|13 – 16 June 2011 | Rp7.250.000/person
Hotel Golden Flower, Bandung| 7 – 10 November 2011| Rp7.250.000/person

TUJUAN TRAINING :

Training yang akan diadakan mempunyai tujuan seperti yang tertera pada butir-butir berikut :

1. Memahami prinsip kerja pompa.


2. Memahami kelebihan dan kekurangan masing-masing jenis pompa.


3. Memahami spesifikasi masing-masing jenis pompa.


4. Memahami spesifikasi sistem instalasi.


5. Memahami parameter operasi.


6. Mampu mengevaluasi unjuk kerja pompa.


7. Mampu menangani kelainan opersai (trouble).


8. Memahami dan mampu melaksanakan perawatan.


9. Mampu meramalkan unjuk kerja pompa termodifikasi

 

WHO SHOULD ATTEND

• Process Engineers


• Instrument Engineers


• Material Engineers


• Structure Engineers


• Electrical Engineers


• Mechanical Engineers


• Safety and Environment Engineers

 

TRAINING MATERIAL OUTLINE

CAKUPAN MATERI TRAINING :

1. Komponen utama pompa dan fungsinya


2. Komponen-komponen pembantu : diffuser, packing/sealing, bearings dan balancing drum/piston


3. Pompa sentrifugal, aliran campuran dan aksial


4. Kecepatan spesifik


5. Faktor faktor penentu besarnya head, kapasitas aliran dan prestasi pompa


6. Sistem : head statik dan dinamik (head mayor dan minor)


7. Titik kerja ( matching point) operasi


8. Operasi tunggal, seri dan paralel


9. Kendala-kendala operasi :
   
   
   1. kavitasi : NPSH tersedia, NPSH persyaratan
   
   
   2. tinggi hisap
   
   
   3. minimum flow
   
   
   4. water-hammer
   
   
   5. seizure (panas, gesekan, kegagalan pelumasan dll).
   
   

10. Operasi :

1. start-up dan shut-down


2. kegagalan operasi (trouble-shooting) : gejala, sebab dan tindakan

11. Kecepatan putar kritis
12. Instalasi pompa dan sistem
13. Perawatan : routine, terjadwal, break-down
14. Material
15. Studi kasus
16. Diskusi

 

INSTRUCTOR

Ir. Pawito Merto Sontowiro, Msc adalah alumnus Teknik Mesin ITB dan sejak tahun 1973 menjadi dosen di jurusan tersebut sampai sekarang. Beliau adalah kepala Laboratorium Energi termal Teknik Mesin Institut Teknologi Bandung, Beliau juga pernah menjabat sebagai ketua jurusan Teknik Mesin ITENAS Bandung, Pernah mengajar di SESKOAD, Pernah mengajar di prokerma depnaker-ITB, prokerma PLN-ITB. Beliau juga pernah memperdalam keilmuan di luar negeri seperti bidang Coal Energy , Argonne, Chicago, Ill., USA, bidang Combustion, Petc, Pittsburgh, Pa, USA dan Pinch Technology, Asian-Australia Energy Cooperation. Bidang spesialisasi Beliau adalah Boiler, Turbin Uap/Gas, Pompa, Kompresor, Konversi Energi dan analisis energy.. Pernah mengerjakan projek pada bidang Modifikasi Sistem Pembakaran Lokomotip D-52, Modifikasi Sistem Penunjang Boiler, Analisis Sistem Boiler, dan lain-lain. Beliau adalah trainer produktif, pernah mengajar training  untuk banyak perusahaan di Indonesia seperti Chevron Indonesia Company, Chevron pacific Indonesia, Total E&P Indonesie, PT. Pusri, PT. Pupuk Kaltim, PT. BADAK, Depnaker RI, PT. KKA Aceh, KDTP I Bontang, UP-IV PERTAMINA, Kalimantan Prima Coal (KPC), PLN, PT. PERTAMINA, DIKTI, BPPT, PT. Indonesia Power, Pertamina UP II, PT. Pupuk Kujang, PT. Petroleum Consolindo, PT. Indah Kiat Pulp and Paper, PT. Krakatau Steel, PLTU Paiton, PLTU Suralaya, PT. Kaltim Pasifik Amoniak, CNOOC  SES LTD, PLTGU  BEKASI POWER, PT. INDO FUJI ENGINEERING, PT. CONOCO PHILLIPS, dan lain-lain.  Pak Pawito juga aktif menulis buku seperti Perpindahan Kalor, Konversi Energi, Thermodinamika, Pembangkit Uap, Bahan Bakar Dan Pelumas, dan Pompa. Beliau telah melakukan banyak penelitian disertai publikasi ilmiahnya.

 

 

VENUE

Hotel Golden Flower, Bandung

 

TRAINING DURATION

4 days

 

TRAINING TIME

21 – 24 February 2011
13 – 16 June 2011
7 – 10 November 2011

 

INVESTATION PRICE/PERSON

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

Rotating Equipments: Operation, Maintenance and Troubleshooting - YOGYAKARTA

Rotating Equipments:  Operation, Maintenance and Troubleshooting - YOGYAKARTA

Hotel Grage Ramayana Malioboro Yogyakarta |Yogyakarta    1 - 3  Maret 2011 | IDR 4.000.000,-
Hotel Grage Ramayana Malioboro Yogyakarta |Yogyakarta  5 – 7 April 2011| IDR 4.000.000,-

 

DESKRIPSI

Most of plant's equipments are rotary. Therefore, understanding the principles of rotating equipments is very essential. Identification of failure modes and monitoring methods of failure symptom are important as well, for establishing the most effective maintenance program.

This course begins with discussing the definition of rotating equipments, their types and their primary functions, as well as the general characteristics of rotating equipments in relation with their performance. Then, a detailed discussion on primary rotating equipments, namely pumps, compressors, turbines and fans/blowers, will be given. The discussion includes the classification for each type, the performance characteristics and the frequent failure modes. This course is closed with a procedure to conduct alignment of axles and predictive maintenance for rotating equipments.

 

TUJUAN

1. Understand the functions and general characteristics of rotating equipments.


2. Able to evaluate the performance of rotating equipments.


3. Understand the classification and the performance characteristics of pumps, compressors, turbines and fans/blowers.


4. Able to identify the anomalies and the failure modes of rotating equipments.


5. Able to conduct alignment of axles.


6. Understand the methods to implement predictive maintenance for rotating equipment

 

MATERI PELATIHAN

1. Definition of Rotating Equipment, types, functions and general characteristics.


2. Pumps: classification, performance characteristics and frequent failure modes


3. Compressors: classification, performance characteristics and frequent failure modes.


4. Turbines: classification, performance characteristics and frequent failure modes.


5. Fan/ Blowers: classification, performance characteristics and frequent failure modes.


6. Alignment of axles.


7. Summary of rotating equipment's failure modes.


8. Predictive maintenance for rotating equipments.


9. Method for test performance of the equipment


10. Equipment installation requirement


11. Equipment log book


12. Operation manual & parts book


13. Software for operation & maintenance


14. Pedestal Crane


15. Geometric Dimensional Measurement Techniques

 

PESERTA

Engineers / Equipment's Operators, Maintenance / Workshop technicians, Quality Control engineers, Process & Manufacturing / Engineer, Other professional who wants to have a better understanding and take advantage from the course

 

METODE

Lecturing, workshop, diskusi interaktif, studi kasus, dan presentasi.

 

INSTRUKTUR

Ir. Teguh Santoso, MT

WAKTU

Yogyakarta    1 - 3  Maret 2011 /

5 – 7 April 2011

TEMPAT

Hotel Grage Ramayana Malioboro Yogyakarta

INVESTASI

IDR  4.000.000 – (non residential )

(termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)

Electric Generator-Set: Selection Operation, Maintenance and Troubleshooting

Electric Generator-Set: Selection Operation, Maintenance and Troubleshooting

Papandayan Hotel, Bandung | March 1-5, 2010 | Rp.8.250.000,-

COURSE OBJECTIVES

After completing this 5-day course, participants will get the following benefits:

• Enhance understanding of electric power generator set operation and maintenance, and principles of each main parts


• Enhance understanding of synchronous generator characteristics and precautions


• Learn how to run parallel operation and perform load sharing of generator correctly


• Learn how to inspect prime mover (diesel engine) operational characteristics properly


• Enhance knowledge of protections apparatus and maintenance aspects of diesel generator set.

COURSE OUTLINE

Introduction to Electrical Power Generation System

• Overview of power generation system characteristics


• Load considerations

Synchronous Generator Characteristics

• No load characteristic


• Short circuit characteristic


• Loading characteristics


• Excitation system and automatic voltage regulator


• Generator protection system


• Practice at Electrical Energy Conversion Laboratory of ITB

Parallel Operation of Generator

• Introduction


• Synchronizing generators


• Operation charts


• Load sharing

Active load sharing

Reactive load sharing

• Practice at Electrical Energy Laboratory of ITB


• Prime Mover (Diesel Engine) Characteristics


• Introduction


• Fundamental of operating principles


• Type of governors and speed control


• Practice at Electrical Energy Conversion Laboratory of ITB

Maintenance of Diesel Engine-Driven Electric Generator

• Maintenance Strategy


• Preventive maintenance program


• Maintenance records


• Servicing schedule

 

Instructor
Ir. Qamaruzzaman, MT graduated from Electrical Engineering, Bandung Institute Technology. He studied at Technische Universitaet Braunschweig, Federal Republic of Germany in 1979 to add has knowledge. He has been lectures and researcher at Department of Electrical Eng ITB since 1973. He has experience in PT. Sucofindo as senior Engineer for Perum Pelabuhan II Project, as senior Engineer, Feasibility study at PT. Spektra, etc. He is actives in IEEE Society Power Electronic, Industrial Engineer, ndustrial Application sine 1986.

Schedule
March 1-5, 2010
5 days

Venue
Papandayan Hotel, Bandung

Tuition Fee
Rp.8.250.000,- per participant, excluding accommodation & tax.