Developing Effective Maintenance with Reliability-centered Maintenance (RCM)

Developing Effective Maintenance with Reliability-centered Maintenance (RCM)

 

Harris Hotel Tebet / Ibis Hotel | Friday-Saturday, 27th-28th May 2011 | 09.00 AM – 04.00 PM | Rp. 2.650.000,- per participant

PENGANTAR PELATIHAN :

Aset fisik, sejalan dengan hukum fisika alamiah, akan selalu mengalami penurunan performansi (deteriorating). Karenanyalah diperlukan tindakan perawatan (maintenance) sedemikian sehingga aset tersebut masih tetap dapat berfungsi dengan memadai.

Bidang maintenance menghadapi tantangan yang semakin besar sejalan dengan tingginya tuntutan akan ketersediaan dan keandalan berbagai aset fisik, safety yang lebih baik, kualitas produk yang lebih tinggi, tidak mencemari lingkungan, umur hidup aset yang lebih panjang, dan yang tidak kalah pentingnya adalah tuntutan efektifitas biaya yang sangat baik. Sehingga muncullah konsep Reliability-centered Maintenance (RCM) yang menandai era Generasi Ketiga dari bidang maintenance tersebut.

Reliability-centered Maintenance (RCM) merupakan proses yang digunakan untuk menentukan maintenance requirements dari aset fisik apapun dalam konteks operasionalnya. Karena menggunakan pendekatan yang komprehensif, maka RCM akan dapat melakukan reduksi substansial dari beban kerja rutin yang akan membuat berbagai tugas yang tersisa dapat dilakukan dengan tepat. Ini bersamaan dengan eliminasi dari berbagai tugas yang tidak-produktif sehingga mengarah pada maintenance yang lebih efektif.

 

Sasaran Program :

Setelah mengikuti training ini, maka diharapkan

1. Peserta mampu memahami pengertian dan ruang lingkup dari RCM.
2. Peserta mampu memahami mekanisme setahap demi setahap dari kerangka kerja RCM.
3. Peserta memahami dan mampu mengaplikasikan RCM di lingkungan kerja.

 

Pelatihan Ini Sangat Penting Bagi :

Diharapkan berasal dari Manager dan Supervisor yang terkait dengan maintenance

 

Topik Bahasan :

Training ini disusun penyajian dan penyampaiannya secara terstruktur sebagai berikut:

1. RCM Definition and Scope.


2. Functions and Functional Failures.


3. Failure Modes and Effects Analysis.


4. Failure Consequences.


5. Proactive Maintenance: Preventive and Predictive Tasks.


6. Default Actions.


7. Applying the RCM Process.

 

 

Method of Training
Training dan workshop ini disajikan dan disampaikan dalam bentuk ceramah, diskusi, latihan, dan workshop.

 

Course Instructors

• SACHBUDI ABBAS RAS, M. Eng
  Education = August 2002, M. Eng, Industrial Engineering, Bandung Institute of Technology February 1999, B. Eng Industrial Engineering, Bandung Institute of Technology.


• Teaching Experience = 2001-Now = Courses: Introduction to Industrial Engineering, Quality Engineering, Operational Research, Reliability Engineering, Production Planning and Control, Industrial Statistics, Product Design and Development, etc. At: Indonesian Computer University (Bandung), University of Trisakti (Jakarta), University of INDONUSA Esa Unggul (Jakarta). May 28th-29th 2004, Intructor, National Workshop on Quality Engineering, University of Trisakti (Jakarta).


• Work Experience: 2003-Now : Head of Production System Laboratory Industrial Engineering Department, University of INDONUSA Esa Unggul 2001-2002 : Quality Engineering Supervisor PT. Starlink Indonesia.

 

Venue :

Hotel Harris Tebet / Hotel Aryaduta Semanggi, Jakarta

 

Date :

Friday-Saturday, 27th-28th May 2011| 08.30 AM – 04.00 PM

 

Investasi

• Rp. 2.000.000,- per participant (Group Price) Min 3 Participants


• Rp. 2.650.000,- per participant (Full Fare Price)


• Rp. 2.400.000,- per participant (Early Bird Price) Lunas 7 Hari Sebelum Training


• Kirim 4 Peserta, Gratis Peserta Ke-5

 

Include

• 1 Kali Makan Siang


• 2 Kali Coffee Break


• Tas Ransel


• Organizer Book


• Marker


• Seminar Kit


• Makalah Training


• Sertifikat


• CD Materi Presentasi Training


• Trainer yang Berkualitas

 

Total Productive Maintenance

Total Productive Maintenance

Bandung | April 26-29, 2011 | IDR 8.250.000,-/ Person
Bandung | May 03-06, 2011 | IDR 8.250.000,-/ Person
Jogjakarta | October 18-21, 2011 | IDR 8.250.000,-/ Person

 

BACKGROUND & OBJECTIVES

Total Productive Maintenance (TPM) can drastically improve maintenance strategy and efficiency achieved by industries. TPM can properly optimize the synergy between operators and plant equipment. Furthermore, TPM can also give contribution to the environmental conservation and work comfort ability. Many industries in United State of America and Japan have proven how well-implemented TPM in their industries, have given high cost saving, long lasting continuous operation, and health & safety program improvement.

This course will present the philosophy of TPM, including on how to implement that program in the company. It is expected that the participants can absorb comprehensive a lesson-learned regarding TPM, and implement the TPM concept and knowledge in their working environment to improve maintenance management, productivity leading to maximum plant availability with good safety

 

WHO SHOULD PARTICIPATE

• Maintenance Manager/ Superintendent/ Engineer/ Supervisor/ Planner


• Production Manager/ Superintendent/ Engineer/ Supervisor


• Plant Manager/ Superintendent/ Engineer/ Supervisor


• Everybody who wants to add knowledge and interest in the above subject

 

Outline Course

1. TPM in Process Industry

• History, development and definition of TPM


• Special aspect in process industry


• Management in process industry


• Basic activity of TPM development

2. Maximizing Production Effectiveness

• Production effectiveness in the industry


• Overall plant effectiveness


• Maximizing effectiveness of production input


• Continuous improvement

3. Directive Correction

• What is directive correction


• Lost and six major results


• Directive correction in practice


• Steps in directive correction


• Technical analysis for correction


• P-M analysis (phenomenon-mechanism)


• Malfunction reduction program


• Failure reduction program


• Process simplification program

4. Autonomous Maintenance

• Autonomous maintenance development program


• Un-separated Operation and Maintenance


• Classification and allocation of maintenance activity


• Definition of equipment base line condition


• Implementation steps of autonomous maintenance


• Preparation for main plan of autonomous maintenance


• Autonomous maintenance audit

5. Planned Maintenance

• Equipment management in process industry


• Planned-maintenance in process industry


• Planned-maintenance system


• Improvement of maintenance effectiveness


• Planned-maintenance implementation steps

6. Initial Management

• Requirement of initial management


• Equipment life cost


• Design of MP (maintenance prevention)


• Initial Management system


• Equipment initial management practice


• Control in commissioning


• Utilization of product design technology and MP design data

7. Qualified of Maintenance

• Qualified maintenance in process industry


• Qualified maintenance in TPM


• Initial condition of maintenance successfulness


• Basic element maintenance quality


• Qualified maintenance implementation


• Who should use qualified maintenance


• Quality improvement through initial management

8. Skill Training of Operation and Maintenance

• Couching and training in TPM


• Six steps to improve maintenance and operation ability

9. TPM at Administration and Support Section

• Requirement of TPM at administration and support section


• TPM implementation at administration and support section


• TPM promotion at administration and support section


• Job function improvement


• Directive improvement


• Administration of autonomous maintenance

10. Safe and Environmental Friendly System

• TPM and management of safety and environmental


• No accident and pollution


• Strategic key to zero accident and pollution


• Steps to zero accident and pollution


• Sample of audit


• Specific strategy to zero accident and pollution

11. Small Group Activity in TPM

• TPM small group activity characteristic


• Function and operation of TPM small group


• Role of small group at each level

12. TPM Effectiveness Measurement

• Philosophy to define objective


• Measure TPM effectiveness


• Type of indicator


• TPM Evaluation


• Benefit Measure of TPM

Course Leader

DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He graduated from mechanical engineering, Institut Teknologi Bandung in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld, Germany until he got the "Doktor Ingenier" (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung. He is active in projects that arranged by the cooperation with educational institutions, government and private company.

 

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

 

Documentation & Dress Code

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

 

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Exclusive flash disk.

 

**) Optional

 

Tuition Fee & Registration  Deadline

IDR 8.250.000,-/ Person, Registration deadline a weeks before training held.

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

 

Hydraulic, Pneumatic And Control System-(PASTI JALAN)

Hydraulic, Pneumatic And Control System

Gand Palace Hotel*** Yogyakarta| Batch II : 10-13 Mei 2011 (4 Days Training) | 08:00-16:00 WIB |Rp 4.500,000,-/peserta (Non resindential)

 

Description

This course introduces the basic components and functions of hydraulic and pneumatic systems. Topics include standard symbols, pumps, control valves, control assemblies, actuators, FRL, maintenance procedures, and switching and control devices. Upon completion, students should be able to understand the operation of a fluid power system, including design, application, and troubleshooting.

 

Materi

1.    Introduction to hydraulics
2.    Fundamentals
3.    Pressure & flow

• Hydraulic pumps


• Hydraulic motors


• Hydraulic cylinders


• Control valves


• Direction control valves


• Pressure control valves


• Flow control valves


• Electro-hydraulic systems


• Hydraulic accessories


• Accumulators


• Heat exchangers


• Hydraulic pipes & hoses


• Hydraulic fluids


• Application of hydraulic circuits


• Troubleshooting hydraulic systems

4.    Properties of compressed air
5.    Dangers associated with compressed air systems

• Planning a compressed air installation


• Types of compressors


• Receivers and dryers


• Treatment of compressed air at the point of use


• Pneumatic symbols, reading and interpreting schematic diagrams


• Electrical control of pneumatic circuits


• Logic circuit building exercises involving electro-pneumatic switching devices

6.    Relay logic and PLC control

 

Peserta

• Plant Engineers


• Operation, Maintenance, Inspection and Repair Managers, Supervisors and Engineers


• Mechanical Engineers


• Design Engineers


• Consulting Engineers


• Plant Operations and Maintenance Personnel


• Consulting Engineers


• Process Technicians


• Mechanical Technicians

 

Instruktur :

Ir. Teguh Santosa and Team
Expert in Electrical Engineering

Course Method

• Presentation


• Discuss/sharing


• Case Study


• Evaluation

 

Fee:

Rp 4.500.000,- /participant (non residensial)*

Special Rate:

Rp 4.200.000,- (min 3 participants from the same company)

 

 

Waktu dan Tempat Pelaksanaan :

• 09 – 11 Mei  2011 (3 days training)


• Gedung JTCC Jl. Patangpuluhan 26 Yogyakarta

 

Refrigerator: Operation, Maintenance, and Troubleshooting

Refrigerator: Operation, Maintenance, and Troubleshooting

Harris Hotel, Tebet, Jakarta|June 6th – 9th 2011|IDR 7.000.000,-

Tujuan

Setelah mengikuti pelatihan ini, para peserta diharapkan mampu:

1. Memahami prinsip kerja mesin refrigerasi dan pembebanan pendinginan.


2. Memahami kelebihan dan kekurangan masing-masing jenis mesin refigerasi.


3. Memahami instalasi mesin refrigerasi dan sistem beban.


4. Memahami parameter operasi mesin refrigerasi.


5. Mampu mengevaluasi unjuk kerja mesin refrigerasi.


6. Mampu menangani kelainan operasi (trouble).


7. Memahami dan mampu melaksanakan perawatan.


8. Mampu meramalkan unjuk kerja sistem refrigerasi termodifikasi.

 

Materi

• Prinsip-prinsip dasar pendinginan


• Prinsip dasar mesin refrigerasi: vapour compression cycle, absorbsion refrigeration, steam jet refrigeration, low temperatur refrigeration (cryogenic).


• Siklus termodifikasi: siklus superheated, siklus dg flash tank, evaporator bertingkat dan kompresor bertingkat.


• Komponen utama dan bantu mesin refrigerasi.


• Prestasi Mesin Refrigerasi dan keterbatasannya.


• Refrigerants: jenis, sifat, keunggulan dan kelemahan


• Air-cooled condenser and water-cooled condenser


• Compressor Rating


• Pengkondisian Udara: sistem, beban pendinginan, parameter kenyamanan dan keperluan udara


• Prestasi cooling and dehumidifying coil


• Piping, ducting and accessories


• Insulation


• Maintenace


• Trouble-shooting


• Studi kasus


• Diskusi

 

Who Should Attend

Peserta yang diharapkan berpartisipasi dalam program ini antara lain Teknisi, Engineer, Supervisor yang bekerja pada bidang maintenance di perusahaan.

 

Course Method
Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

Instructor

• Ir. Y. Agus Jayatun MT


• (Ahli di bidang Mechanical & Operation)

 

Duration:

4 days training

 

Time:

June 6th – 9th 2011

 

Venue:

• Harris Hotel, Tebet, Jakarta

 

Course fee:

• Course fee: IDR 7.000.000 / participant (non residential)


• Special rate: IDR 6.500.000/ participant (non residential) for min. 3 participants from same company.

 

PUMP & COMPRESSOR: Control, Operation, Maintenance, & Trouble Shooting

PUMP & COMPRESSOR: Control, Operation, Maintenance, & Trouble Shooting

Santika Hotel, Balikpapan, East Kalimantan |May 30th – June 1st 2011 |IDR 6.500.000,-

Description

The pump & compressor is a comprehensive course focussing on the fundamentals of centrifugal pumps and compressors. You will have an opportunity to discuss Pump/Comressor construction, design, operation, maintenance and management issues and be provided with the most up-to-date information and best practice in dealing with the subject. Toward the end of the workshop, you will have developed the skills and ability to recognise and solve simple pump/compressor problems in a structured and cinfident manner.

 

Objective

Participants will learn how to:

1. Explain and understand pumps/compressor terminology


2. Indentify various type of pumps/compressors


3. Understand pumps/compressors characteristic and interpret pump/compressors curves


4. Understand pump/compressors type and classification


5. Understand Criteria for pump/compressors selection


6. Perorm a number of simple pump/compressor calculation


7. Confidently test and commission pump/compressor sets


8. explain how pump/compressor are constructed


9. Detail how to install, test and commission pump/compressor systems


10. Explain how to start up a new pump/compressor or one after strip down for maintenance

 

Course Outline

1.    Introduction

• What constitutes a good a pump/compressor or compressor


• SafetyReliability


• Efficiency


• Risk consideration


• Life cycle cost consideration


• Overview of Statutory requirements

2.    Centrifugal Pump and Construction

• Casings


• Impellers


• Axical/ radial forces


• Pump/compressor shafts


• Shaft seals – balances/unbalances, sea, wear patterns


• Drives and Coupling


• Support and Pipe connections


• Auxiliaries

3.    Centrifugal Pump Characteristic and Operations

• Hydraulic properties of pump


• QH Curves


• PQ Curves


• Speed changes on curves

4.    Pump Specification and selection

• System Analysis


• Data Sheets


• Bid Requests/ review/ analyses

5.    Pump testing and inspection

• Material Inspection Requirements


• Shop Tests


• Performance Test Procedures


• Site Location


• Pump Foundations


• Associated Piping & Fittings


• Pre-operational Checks


• Operation of Pump

6.    Pump Maintenance

• Pump breakdown and removal


• Single stage pump dismantling and repair


• Preparation for re-assembly


• Pump assembly


• Vertical and multistage pump repairs

7.    Introduction to Compressors

• What is a compressor


• Basic criteria for compressor selection


• Compressor definitions

8.    Reciprocating Compressors

• Principles and mechanics


• Definitions


• Part of a reciprocating compressor


• Maintenance of reciprocating compressors


• Performance of reciprocating compressors


• Mechanical Forces

9.    Centrifugal Compressors

• Introduction


• Principle of Operational


• Operation


• Parts of Centrifugal compressor


• Casing configurations


• Types of compressors


• Performance of centrifugal compressor


• Polytropic compressor


• Compressor control

 

Who Should Attend

1. Plant Operations and Maintenance Personnel


2. Consulting Engineers


3. design Engineers


4. Process Technicians


5. Plant Engineering Managers and Supervisors


6. Process Control Engineers and Supervisors


7. Mechanical Engineers


8. Pump/compressor Saes Enineers


9. Pump/compressor Service Contractors


10. Pump/compressor OperatorPlant Engineers

 

Course Method
Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

 

Instructor

• Ir. Rini Dharmastiti, M.Sc, PhD & Team


• (Expert in Tribology, Pump & Compressor, Biomedical Engineering and Mechanical Material)

 

Duration:

3 days training

 

Time:

May 30th – June 1st 2011

 

Venue:

• Santika Hotel, Balikpapan, East Kalimantan

 

Course fee:

• Course fee: IDR 6.500.000 / participant (non residential)


• Special rate: IDR 6.000.000/ participant (non residential) for min. 3 participants from same company.

 

Predictive & Preventive Maintenance Management

Predictive & Preventive Maintenance Management

Harris Hotel, Tebet, Jakarta |May 30th – June 1st 2011 |IDR 6.000.000,-

Description

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result.

 

Objective

After completing this course, participants will be able to:

• Develop, implement and supervise the preventive and predictive maintenance program


• Economize the time, money and company’s resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.


• Prevent the company’s equipment and tools from damage and make the machine’s living period longer.


• Decrease the down time Increase the profit

 

Course Outline

Why Preventive & Predictive Maintenance

• Apprising maintenance performance and effectiveness


• Typical maintenance controls


• Reactive maintenance


• Anticipative maintenance


• Ascertainment of equipment condition


• The need for preventive maintenance


• Why preventive maintenance


• Preventive Predictive maintenance objectives


• Preventive Predictive maintenance prerequisites


• Preventive maintenance feasibility analysis


• Policies


• PM program functions


• Cost impact


• Saving potential

Developing the Preventive Predictive Maintenance Program

• Assignment of organizational responsibilities typical maintenance functional assignments operational concepts  Equipment to be included


• Equipment inventory sheet – examples


• Equipment numbering concepts


• The PM work order


• Developing the inspection sheet


• ECS rating sheet as cross reference


• Sample of equipment components


• Spare parts and material needs


• Inspection sheet examples


• Determining the frequency cycle


• Frequency cycle examples


• Scheduled frequency overview


• Developing job safety practices – typical examples


• Considering manual versus computerization


• Predictive maintenance can determine maintenance requirement


• Predictive maintenance and its applied techniques as part of the PM program


• Vibration analysis


• Wear particle analyzing


• Thermography

IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

• Job planning


• The planning function


• Planning, Service to do


• Job planning prerequisite


• Planners qualifications


• Duties and responsibilities of planners


• The hob package


• Line supervisors qualifications


• Planning permits Us, to forecast, communicate and measure


• What job should be planned


• Time required to perform work…labor content


• Standard defined


• Consistency of estimating


• Estimating methods


• Work backlog


• Scheduling of maintenance work


• PERT and CPM as scheduling tools


• Loading of the PM work order


• Load leveling


• Weekly scheduling


• Manpower requirements forecasting


• Forecasting by crew


• Forecasting by department


• Weekly schedule – Computer and manual example


• Training of personnel

CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

• Preventive maintenance administration


• Planned maintenance


• Special tools and equipment


• Service user coordination


• Equipment availability


• Service user notification – examples


• Automotive notification – examples


• Control reporting


• What should be included


• Schedule for supervisor


• Schedule for supervisor service user


• Overdue for maintenance and service user


• Missed PM report for maintenance and service user


• Complete PM’s


• Summary report of all PM’s completed


• Listing of all PM’s set-up in program


• Planning and scheduling index example


• Assurance of work performed


• Conformance and auditing


• Feedback evaluation/corrective action cycle

EXAMINING RESULTS

• Effectiveness of the preventive maintenance program


• Refining the PM program


• 3Correlating preventive maintenance to breakdown maintenance


• Measuring and appraising the PM program


• Equipment history


• Analyzing equipment failures


• Some relevant maintenance control indices

APPLICATION EXERCISE

• How to organize, develop and implement a successful preventive maintenance program summary


• Adapting the PM concept at your location


• Hands-on exercise

 

Who Should Attend

1. Analyst


2. Buyer


3. Category Specialist


4. Custom Officer


5. CS Reps


6. Dispatcher


7. Marine Fleet Coordinating


8. Materialsman


9. QA/QC Inspector


10. SR Materialsman


11. Technicians


12. Technicians Mechanical


13. Technicians Electrical

Course Method
Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

What Should Attend

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

 

Instructor
Ir. Teguh Pudji MT & Team(Expert in Predictive & Preventive Maintenance)

 

Duration: 3 days training

 

Time:

May 30th – June 1st 2011

 

Venue:

Harris Hotel, Tebet, Jakarta

 

Course fee:

• Course fee: IDR 6.000.000 / participant (non residential)


• Special rate: IDR 5.750.000/ participant (non residential) for min. 3 participants from same company.

 

Gas Turbine: Operation & Maintenance - YOGYAKARTA (Pasti Jalan)

Gas Turbine: Operation & Maintenance - YOGYAKARTA

Hotel  IBIS  Yogyakarta| Yogyakarta  11- 14 April  2011|IDR  6.500.000,- (Pasti Jalan)
Bandung| Bandung 25 - 27 Mei  2011|IDR  7.250.000,-
Hotel  IBIS  Yogyakarta| Yogyakarta  3 - 6 Mei  2011|IDR  6.500.000,-
Hotel  IBIS  Yogyakarta | Yogyakarta  21 – 24 Juni  2011|IDR 6.500.000,-

 

DESCRIPTION

The purpose of this course is to introduce personnel to the turbo machinery package, explain system functions and interface, introduce proper operation procedures, and acquaint the student with basic maintenance procedures.

At the conclusion of this course the student should have a basic understanding of turbine engine theory, be familiar with the Solar turbine package and its components, understand satisfactory operation of the package, and be aware of routine maintenance procedures.

This course does not prepare the student to accomplish advanced maintenance and troubleshooting functions. Solar turbine package are built to exacting specifications and more extensive training is required before a serviceman is qualified to perform major repairs and adjustments.

 

PARTICIPANTS

1. Maintenance Engineer/ Superintendent/ Supervisor


2. Rotating Engineer/ Superintendent/Supervisor


3. Power Plant Engineer/ Superintendent / Supervisor

 

COURSE OUTLINE

• Introduction and General Description


• Turbine Engine


• Pneumatic and Hydraulic Start System


• Air System


• Gas Fuel System


• Lube Oil System


• The Gas Boost Compressor


• Turbine Control System


• Turbotronic System


• Operating Procedures


• Performance Analysis


• Safety Requirement


• Preventive Maintenance


• Corrective Maintenance

 

METODE

lecturing, workshop, interactive consultation, and case study

 

INSTRUKTUR

Dr. Ir Viktor Malau DEA

 

WAKTU

• Yogyakarta 11 - 14 April 2011


• Bandung  25 - 27 April 2011


• Yogyakarta  `3 - 6 Mei2011


• Yogyakarta  21 – 24 Juni  2011

 

TEMPAT

• Hotel Ibis Yogyakarta


• Bandung

 

INVESTASI

Yogyakarta

• IDR  6.500.000 – (non residential )


• (termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)

Bandung

• Course fee sebesar:  Rp 7.250.000 per peserta (Non-Residensial). Minimal pendaftaran peserta 3 (tiga) orang

REFRIGERASI: OPERATION, MAINTENANCE AND TROUBLESHOOTING

REFRIGERASI: OPERATION, MAINTENANCE AND TROUBLESHOOTING
Hotel Golden Flower Bandung | 1 – 4 Agustus 2011| Rp 7.250.000,-
Hotel Golden Flower Bandung | 19 – 22 Desember 2011 Rp 7.250.000,-


TUJUAN TRAINING :

Training yang akan diadakan mempunyai tujuan seperti yang tertera pada butir-butir berikut :

1. Memahami prinsip kerja mesin refrigerasi dan pembebanan pendinginan.


2. Memahami kelebihan dan kekurangan masing-masing jenis mesin refigerasi.


3. Memahami instalasi mesin refrigerasi dan sistem beban.


4. Memahami parameter operasi mesin refrigerasi.


5. Mampu mengevaluasi unjuk kerja mesin refrigerasi.


6. Mampu menangani kelainan operasi (trouble).


7. Memahami dan mampu melaksanakan perawatan.


8. Mampu meramalkan unjuk kerja sistem refrigerasi termodifikasi.

 

CAKUPAN MATERI TRAINING :

1. Prinsip-prinsip dasar pendinginan


2. Prinsip dasar mesin refrigerasi: vapour compression cycle, absorbsion refrigeration, steam jet refrigeration, low temperatur refrigeration (cryogenic).


3. Siklus termodifikasi: siklus superheated, siklus dg flash tank, evaporator bertingkat dan kompresor bertingkat.


4. Komponen utama dan bantu mesin refrigerasi.


5. Prestasi Mesin Refrigerasi dan keterbatasannya.


6. Refrigerants: jenis, sifat, keunggulan dan kelemahan


7. Air-cooled condenser and water-cooled condenser


8. Compressor Rating


9. Pengkondisian Udara: sistem, beban pendinginan, parameter kenyamanan dan keperluan udara


10. Prestasi cooling and dehumidifying coil


11. Piping, ducting and accessories


12. Insulation


13. Maintenace


14. Trouble-shooting


15. Studi kasus


16. Diskusi

 

TRAINING INSTRUCTOR

Ir. Pawito Merto Sontowiro, Msc adalah alumnus Teknik Mesin ITB dan sejak tahun 1973 menjadi dosen di jurusan tersebut sampai sekarang. Beliau adalah kepala Laboratorium Energi termal Teknik Mesin Institut Teknologi Bandung, Beliau juga pernah menjabat sebagai ketua jurusan Teknik Mesin ITENAS Bandung, Pernah mengajar di SESKOAD, Pernah mengajar di prokerma depnaker-ITB, prokerma PLN-ITB. Beliau juga pernah memperdalam keilmuan di luar negeri seperti bidang Coal Energy , Argonne, Chicago, Ill., USA, bidang Combustion, Petc, Pittsburgh, Pa, USA dan Pinch Technology, Asian-Australia Energy Cooperation. Bidang spesialisasi Beliau adalah Boiler, Turbin Uap/Gas, Pompa, Kompresor, Konversi Energi dan analisis energy.. Pernah mengerjakan projek pada bidang Modifikasi Sistem Pembakaran Lokomotip D-52, Modifikasi Sistem Penunjang Boiler, Analisis Sistem Boiler, dan lain-lain. Beliau adalah trainer produktif, pernah mengajar training  untuk banyak perusahaan di Indonesia seperti Chevron Indonesia Company, Chevron pacific Indonesia, Total E&P Indonesie, PT. Pusri, PT. Pupuk Kaltim, PT. BADAK, Depnaker RI, PT. KKA Aceh, KDTP I Bontang, UP-IV PERTAMINA, Kalimantan Prima Coal (KPC), PLN, PT. PERTAMINA, DIKTI, BPPT, PT. Indonesia Power, Pertamina UP II, PT. Pupuk Kujang, PT. Petroleum Consolindo, PT. Indah Kiat Pulp and Paper, PT. Krakatau Steel, PLTU Paiton, PLTU Suralaya, PT. Kaltim Pasifik Amoniak, CNOOC  SES LTD, PLTGU  BEKASI POWER, PT. INDO FUJI ENGINEERING, PT. CONOCO PHILLIPS, dan lain-lain.  Pak Pawito juga aktif menulis buku seperti Perpindahan Kalor, Konversi Energi, Thermodinamika, Pembangkit Uap, Bahan Bakar Dan Pelumas, dan Pompa. Beliau telah melakukan banyak penelitian disertai publikasi ilmiahnya.

 

VENUE :

Hotel Golden Flower Bandung

 

TRAINING DURATION :

4 days

 

TRAINING TIME :

1. 1 – 4 Agustus 2011


2. 19 – 22 Desember 2011

 

INVESTATION PRICE/PERSON :

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

EFFECTIVE MAINTENANCE PLANING & SCHEDULING (Pasti Jalan)

EFFECTIVE MAINTENANCE PLANING & SCHEDULING

Hotel Grand Pasundan, Bandung|26-27 April 2011| Rp  4.500.000,-
Hotel Grand Pasundan, Bandung|10-11 Mei 2011| Rp  4.500.000,-  (Pasti Jalan)

 

DESKRIPSI

Kemajuan dalam teknologi telah sangat membantu meningkatkan efisiensi, kualitas produk dan kapasitas produksi pabrik untuk memenuhi permintaan pasar dan kompetisi. Hal ini berimbang dengan meningkatkan kompleksitas peralatan serta prosedur dan upaya untuk mengoperasikan dan memelihara peralatan. Ketidaksadaran akan hal ini dapat membahayakan peningkatan efisiensi dan kapasitas produksi itu sendiri.
Sebuah perawatan yang efektif Perencanaan dan Penjadwalan akan mengurangi jumlah perbaikan kerusakan dan pergeseran ke proporsi yang lebih tinggi. Prinsip Perencanaan adalah inti dari perbaikan. Dasar-dasar Perencanaan menjelaskan metode untuk mengembangkan pesanan pekerjaan, mengidentifikasi ruang lingkup pekerjaan, keahlian yang diperlukan, suku cadang dan alat-alat. Penjadwalan juga telah Prinsip dan metode yang harus diikuti untuk mencapai dua kali lipat. Selain itu, indikator kinerja akan dibahas untuk mengukur dan mengevaluasi efektivitas dan efisiensi pemeliharaan Perencanaan dan Penjadwalan.

 

MATERI

• Background of Maintenance Planning


• The Principles of Maintenance Planning


• The Basics of Maintenance Planning


• The Principles of Maintenance Scheduling


• Weekly and Daily Schedule development


• Predictive Maintenance


• Budget and Resources Management


• Maintenance Performance Control


• Performance Indicators


• Computer application for maintenance scheduling.

 

PESERTA

• Maintenance Manager/ Superintendent/ Engineer/ Planner/ Supervisor


• Project Engineer


• Process & Manufacturing/ Engineer


• Production Planner/ Engineer/ PPIC/ Operation Engineer

 

KOORDINATOR

Ir. Elisa Kusrini, MT

 

WAKTU & TEMPAT

Hotel Grand Pasundan, Bandung : 26-27 April 2011 : 10-11 Mei 2011

 

FASILITAS

• Certificate, Training Kit, Module / Handout, Lunch, Coffee Break, Souvenir


• (Untuk peserta luar kota disediakan tranportasi antar - jemput terminal / bandara / stasiun)

 

METODE

Presentation,Discussion, Case Study, Evaluation, Pre-Test & Post-Test

 

INVESTASI

• Yogya/ Semarang :Rp. 4.750.000,- /orang (Non-Residential)


• Bandung :Rp. 4.500.000,- /orang (Non-Residential)

 

 

GREEN BELT SYSTEM

GREEN BELT SYSTEM

Yogyakarta| Batch II : 7 – 9 Juni 2011| 08:00-16:00 WIB |Rp 4.150,000,-/peserta (Non resindential)

 

Description

Green Belt merupakan istilah yang biasa digunakan dalam proses perbaikan dengan konsep Six Sigma. Penggunaan istilah green belt merupakan kelanjutan analogi dari tingkatan ilmu bela diri. Dari black belt, dimana green belt untuk mewakili posisi yang sedikit dibawah black belt. Karakteristik itu antara lain bahwa orang tersebut harus memiliki pengetahuan dan keterampilan dalam menggunakan metode statistik dan analitis, memiliki pemahaman akan proses dan bisnis di tempat ia bekerja, memahami project management, mempunyai skill kepemimpinan yang kuat serta punya fire in the belly (alias semangat 45) untuk melakukan perbaikan. Dalam implementasi six sigma, seorang (atau lebih) black belt adalah ujung tombak dalam melakukan perbaikan. Ia adalah pemimpin tim yang ditugaskan dalam melakukan peningkatan efisiensi dan efektivitas bisnis. Dalam Training ini akan disampaikan bagaimana melakukan implementasi konsep Six Sigma dari green bel hingga mencapai black belt unrtuk mencapai tujuan yaitu perbaikan.

 

Tujuan

Pelatihan ini bertujuan untuk membentuk para praktisi green belt six sigma agar dapat melaksanakan suatu proyek perbaikan teknis.

 

Materi

1. Apa itu Six Sigma, Konsep, Metodologi & Sejarah


2. Six Sigma sebagai inisiatif strategis


3. DMAIC (Define-Measure-Analyze-Improve-Control)


4. Proses tim yang efektif


5. Mengetahui  kebutuhan pelanggan


6. Menterjemahkan kebutuhan pelanggan ke dalam ukuran kinerja ditindaklanjuti


7. Langkah demi langkah pengumpulan data


8. Statistik Dasar (Test of Indevendent, ANOVA/korelasi dan regresi, Analisa proses dan pengujian hipotesa, Control Chart)


9. Kemampuan Proses dan pemetaan proses


10. Mengidentifikasi solusi terbaik dan konfigurasi terbaik menggunakan DOE (Design of Experiment)


11. Memastikan upaya pelaksanaan dengan benar dan berkelanjutan

 

Peserta

Para eksekutif, Manajer, supervisor dan staf dari tim pengembangan mutu serta pengembangan organisasi six sigma. (para peserta minimal memahami konsep dasar Six Sigma dan mampu mengoperasikan komputer)

 

Instruktur :

Ir. Elisa Kusrini, MT

Instruktur merupakan prakrisi ahli dalam bidang industrial. Terbiasa memberikan materi dalam berbagai training berhubungan dengan materi industrial dan beliau mempunyai sertifikasi dari APICS

Course Method

• Presentasi


• Diskusi


• Studi Kasus


• Evaluasi

 

Fee:

• Pelatihan Reguler  (NON RESIDENTIAL)


• Rp. 4.150.000,-/nett per participant  non  residential


• Rp 3.850.000,-/3 peserta dari perusahaan yang sama

 

Waktu dan Tempat Pelaksanaan :

• Batch I: 29 - 31 Maret 2011


• Batch II: 7 – 9 Juni 2011


• Yogyakarta

 

Fascilities

• Module / Handout


• Sertifikat


• Souvenir


• Training Kit

 

Electrical Maintenance In Industry

Electrical Maintenance In Industry
Hotel Amaroossa, Bandung |Oktober 31 – 04 November  2011 | 08.00 – 16.00 | Rp 6.000.000,-




Tujuan Pelatihan

Pelatihan ini dimaksudkan untuk meningkatkan pengetahuan dan wawasan tentang dasar-dasar kelistrikan dan pemeliharaan utilitas listrik di industry. Topik pelatihan ditekankan instalasi, trouble shooting dan pemeliharaan utilitas.

Course Contents

• Basic Electricity


• AC Voltage Generation


• Properties of AC Circuits


• Impedance


• Voltage Drop


• Power and power factor


• Power Factor Correction


• Three phase power system

Peserta Pelatihan

Pelatihan ini diberikan pada para tehnisi, operator maupun supervisor yang bekerja dibidang ketenagalistrikan di industri untuk mampu memahami secara komprehensif masalah ketenagalistrikan.

Tanggal & Tempat

Tanggal     :

• Oktober 31 – 04 November  2011

Jam            : 08.00 – 16.00
Tempat     : Hotel Amaroossa Bandung
Jl. Aceh  No. 71A Bandung

Instruktur
Ir. Hasan Surya, MT




Biaya Pelatihan

• Rp 6.000.000,- (Enam Juta Rupiah).


• sudah termasuk
  
  
  
  • Fee Instruktur,
  
  
  • Handout,
  
  
  • Training kit,
  
  
  • 2X Coffee Break,
  
  
  • Lunch
  
  
  • dan Sertifikat.
  
  
  
  

 

TEKNIK PEMELIHARAAN KENDARAAN

TEKNIK PEMELIHARAAN KENDARAAN
(PREVENTIVE MAINTENANCE UNTUK KENDARAAN)
Hotel Jayakarta | 20 – 24 Juni 2011| Rp 7.500.000/peserta
Hotel Jayakarta | 19 – 23 September 2011| Rp 7.500.000/peserta

TUJUAN :

Setelah pelatihan peserta diharapkan dapat memahami teori dasar tentang mesin bensin & diesel kendaraan, dapat mengoperasikan, merawat, dan memecahkan masalah yang timbul pada kendaraan

 

CAKUPAN MATERI TRAINING :

1. Dasar-dasar Motor Pembakaran dalam : Pendahuluan, penggolongan & pengertian Motor Pembakaran Dalam, prinsip pengubahan tenaga pada motor bakar, macam-macam Motor Pembakaran Dalam, macam-macam konstruksi motor bakar torak, penggolongan motor bakar torak .


2. Siklus Kerja 2 Tak (langkah) & 4 Tak (langkah) : pengertian, proses isap, kompresi, usaha/kerja, dan buang pada motor bensin dan diesel.


3. Sistem Penyalaan : macam-macam sistem penyalaan, sistem pengapian baterai & magnet, macam-macam rangkaian silinder, urutan pengapian, macam-macam sistem pelumasan dan pendinginan.


4. Definisi-definisi dasar : Volume silinder, volume motor, perbandingan kompresi, daya, momen torsi, efisiensi, faktor-faktor yang mempengaruhi besarnya rasio kompresi.


5. Prinsip Dasar mesin bensin & diesel kendaraan : Prinsip kerja, penggolongan motor diesel, Injeksi langsung & tak langsung, Super Charger & Turbo Charger.


6. Perbedaan Motor Diesel & Bensin : proses kerja, perbedaan pembentukan campuran, perbedaan proses pembakaran, perbedaan momen putar, putaran, daya dan efisiensi.


7. Sistem Bahan Bakar Motor Bensin & Diesel : Tangki bahan bakar, pompa transfer, advans saat penyemprotan,saringan, pompa injeksi, governor, injektor/ nosel, busi pemanas.


8. Pompa Injeksi & Injektor : Jenis-jenis pompa injeksi & injektor, cara kerja, penyetelan pompa injeksi & injektor.


9. Teknik Perawatan Dasar Kendaraan : Pengertian, operasi , pembongkaran & perakitan, strategi perawatan, perawatan komponen sistem bahan bakar Mesin Kendaraan.


10. Perawatan Berkala Kendaraan: Harian, mingguan, bulanan, tiga bulanan, enam bulanan, tahunan, dan engine overhaul.


11. Mekanisme Governor : Prinsip kerja governor, penyetelan governor mekanik dan pneumatik


12. Mesin kendaraan berbasis kontrol komputer ( electronic control unit ) : Fuel system, Air induction system, Electronic control module )


13. Starting System & Charging System


14. Pedoman menjalankan Genset : Bahan bakar, minyak pelumas, menjalankan mesin baru, pemeriksaan sebelum menyetart mesin, hal-hal yang harus diperhatikan setelah mesin dapat distart, mematikan mesin, menyetart mesin pada temperatur rendah ( dingin ), menjalankan mesin pada temperatur tinggi.


15. Perawatan Berkala kendaraan : Pelumasan ( bak minyak pelumas, minyak pelumas dari pompa bahan bakar,governor pneumatis, governor mekanis, minyak saringan udara, starter), perawatan sistem pelumasan, perawatan sistem bahan bakar, perawatan sitem udara.


16. Perawatan & Perbaikan Sistem Pendinginan : Radiator,tegangan tali kipas udara,termostat


17. Perawatan & Perbaikan Sistem Listrik : alternator, motor starter, baterai


18. Pengokohan Baut-baut utama : Baut kepala silinder, baut bantalan utama dan pangkal batang penggerak, baut lainnya.


19. Kerusakan, Perbaikan,dan Troubleshooting kendaraan : Kebijakan mencari sumber kerusakan, mesin tidak dapat distart, mesin dapat distart tetapi tiba-tiba mati, mesin dapat distart tetapi tekanan minyak pelumas tidak naik, pada waktu mesin bekerja, tekanan minyak pelumas berkurang, daya mesin berkurang.


20. Knocking (ketukan ) : kemungkinan penyebab kerusakan, dan cara mengatasi


21. Gas buang terlalu tebal : kemungkinan penyebab kerusakan dan perbaikannya.


22. Reparasi Besar ( Engine Overhaul ) : Jangka waktu reparasi besar, hal-hal yang perlu diperiksa ( kepala silinder, katup isap & buang, silinder, piston, cincin torak, bantalan utama poros engkol ).


23. Monitoring Getaran  &  Pelumasan pada Genset

 

ALAT PERAGA YANG DIGUNAKAN :

Mobil Mazda, Mesin Toyota Kijang, Mesin Diesel Komatsu 180 HP, Alat Uji Injektor , Alat uji Pompa Injeksi, Vibrometer, Alat uji Pelumas & Pelumasan.

 

INSTRUKTUR TRAINING :

Ir. M. Munir Fahmi, Dipl.Eng.,MT. dan Tim ( Ketua Laboratorium Fluida, Thermal & Otomotif Politeknik Negeri Bandung  ( Politeknik ITB ))

Ir. M. Munir Fahmi, Dipl.ME, MT. got his master degree from Brawijaya University Malang majoring in Energy Conversion. He is till now becoming lecturer at mechanical engineering Poltek ITB (Polban) and he is head of laboratory of fluid, thermal and otomotive. He teachs frequently for industrial training class for Indonesian companies participants for some topics on mechanical engineering such as Mechanical Rotating Equipment, Operation & Trouble Shooting, Pumps, Primover: Operation, Maintenance & Troubleshooting, Genset, Operation, Maintenance & Trouble Shooting, lubrication, Preventive & Predictive Maintenance, Advance Maintenance Management, Reliability Maintenance Engineering, Operation, Maintenance & Trouble Shooting of Pump & Compressor and etc.

 

TEMPAT TRAINING :

Hotel Jayakarta, Bandung

 

DURASI TRAINING :

5 hari

 

WAKTU TRAINING :

1. 20 – 24 Juni 2011


2. 19 – 23 September 2011

 

HARGA INVESTASI/PESERTA :

1. Rp 7.500.000/peserta (bayar penuh)  atau


2. Rp 7.250.000/peserta (early bird, yang membayar 1 minggu sebelum training)  atau


3. Rp 7.000.000/peserta ( untuk peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

 

FASILITAS UNTUK PESERTA :

1. Modul  Training


2. CD Training berisi materi training


3. Sertifikat


4. ATK: NoteBook dan Ballpoint


5. Jaket atau Rompi atau T-Shirt


6. Tas atau Ransel


7. Foto Training


8. Ruang Training dengan fasilitas full AC dan multimedia


9. Makan siang dan 2 kali coffeebreak


10. Instruktur yang qualified


11. Transportasi untuk peserta dari hotel penginapan peserta ke hotel tempat training PP ( jika minimal jumlah peserta dari 1 perusahaan ada 4 orang)

 

LV AND MV GENERATOR (Operation, Protection and Maintanance)

LV AND MV GENERATOR (Operation, Protection and Maintanance)

Hotel Jayakarta, Bandung | 8 – 12 Agustus 2011 | Rp 7.250.000/person





OBJECTIVES:

Pelatihan ini dimaksudkan untuk meningkatkan pengetahuan dan wawasan tentang aspek-aspek engineering dari LV and MV generator. Topik pelatihan ditekankan pada operasi dan pemeliharaan generator.







CAKUPAN MATERI TRAINING:

1. Generator construction


2. Generator Principles


3. Generator Characteristics


4. Excitation system


5. Generator Operation


6. Abnormal conditions


7. Generator protection


8. Generator Maintenance

INSTRUCTOR : Ir. Hasan Surya, MT. and Team

Ir. Hasan Surya, MT. is graduated from Bandung Institute of Technology (ITB) for Bachelor and Master program at Electrical Engineering department. Since 1985 till now Ir. Hasan Surya is lecturer at electrical engineering Polytechnique ITB (POLBAN)  and he is a head of department at electrical engineering. Ir. Hasan Surya have delivered some training topics related to his major expertise for  many companies in Indonesia. Ir. Hasan Surya have been researching in electrical engineering and becoming speaker for some conference. Ir. Hasan Surya has also worked for some companies or institution so he has got much real experiences  and now he is ready to share his knowledge and experiences to industrial world throught training class.




VENUE

Hotel Jayakarta, Bandung




TRAINING DURATION

5 days






TRAINING TIME

1. 8 – 12 Agustus 2011

INVESTATION PRICE/PERSON

1. Rp 7.450.000/person (full fare)  or


2. Rp 7.250.000/person (early bird, payment 1 week before training) or


3. Rp 6.950.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

Maintenance Manajemen: Sebuah Manajemen Praktis Perawatan Mesin

Maintenance Management

Sebuah Manajemen Praktis Perawatan Mesin

Aryaduta Hotel/Grand Flora Hotel, Jakarta | June 25th, 2011 | Rp.2.450.000,-

 

Maintenance Manajemen adalah suatu manajemen perawatan mesin yang mengulas tentang tata cara melakukan kegiatan maintenance mesin-mesin dalam suatu pabrik secara simple, terstruktur dan praktis.

Pelatihan ini sangat cocok sekali bagi seorang teknisi pemula yang berkecimpung dalam kegiatan maintenance atau suatu perusahaan yang mulai concern terhadap perawatan mesin atau bahkan suatu perusahaan yang bingung terhadap apa yang terjadi / apa yang akan dilakukan terhadap mesin-mesin yang merongrong kegiatan produksi. Pelatihan ini juga sangat baik sebagai bahan benchmarking terhadap implementasi kegiatan maintenance yang telah dijalankan.

Di dalam training ini akan dibahas tentang “8 Pilar Maintenance Manajemen” dimana di dalamnya akan membahas mulai dari bagaimana membuat sebuah Maintenance System secara terstruktur dan terintegrasi (bahkan dengan ISO 9001), Bagaimana membuat suatu maintenance plan, Bagaimana membuat keadaan ideal suatu mesin, Apa itu Quantity dan Quality of Maintenance, Bagaimana mengontrol Spare Part mesin melalui Spare Part Availability Management, Bagaimana cara membuat Maintenance dan Performance Report dari suatu mesin, Bagaimana melakukan suatu improvement dari suatu mesin sampai dengan bagaimana melakukan control terhadap biaya / cost dari suatu kegiatan maintenance.

Maintenance Manajemen ini telah diaplikasikan di dalam sebuah industri dan sanggup menurunkan break down machine sampai 50%, mengurangi personel maintenance sampai 40%, menjawab permasalahan ketersediaan spare part sampai dengan penurunan biaya maintenance hingga 50%.

 

Outline :

• Triangle Maintenance System. Sistem yang mengintegrasikan Maitenance Sistem dengan persyaratan ISO 9001, Maintenance Regulataion, Maintenance Procedure, Plan Maintenance, Checklist and Reporting.


• Ideal State of Machine. Mempelajari kondisi ideal suatu mesin berdasarkan metode Fundamental Function dan Fundamental Condition.


• Quantity of Maintenance. Mempelajari cara melakukan manajemen terhadap jumlah mesin dan jumlah personel maintenance.


• Quality of Maintenance. Mempelajari cara mengukur kualitas dari pekerjaan maintenance yang dilakukan oleh personel maintenance.


• Spare Part Manajemen. Mempelajari manajemen spare part yang mengelola inventori spare part sehingga menjamin ketersediaan spare parts suatu mesin.


• Machine Effectiveness Calculation. Mempelajari cara menghitung effectiveness suatu mesin, pembuatan control chart suatu kegiatan maintenance serta laporan performance suatu mesin / line.


• Machine Improvement. Mempelajari cara melakukan improvement terhadap kerusakan mesin dengan menggunakan metode Pareto Chart


• Maintenance Cost Manajemen. Mempelajari cara pengontrolan biaya yang dikeluarkan dalam kegiatan maintenance beserta cara melakukan cost down / penurunan biaya maintenance.

 

Metode Penyampaian :

• Dialog Interaktif / Sharing


• Diskusi Grup


• Latihan di Kelas


• Study Kasus

 

Metode Pelatihan

• Dialog Interaktif / Sharing


• Diskusi Grup


• Latihan di Kelas


• Study Kasus

 

Workshop Leader :

Indro Agung Handoko,

Beliau telah berkecimpung di dalam dunia industri kurang lebih 15 tahun. Maintenanance dan Produktifitas, 2 hal yang sangat berkaitan dan saling menunjang telah dikembangkan menjadi suatu sinergi yang hebat dalam suatu sistem manufacture.

Sejak tahun 1999 telah mempelajari dan mengetrapkan Konsep TPM dan Kaizen di dalam suatu industri. Kelebihan dan kekurangan dari implementasi TPM dan Kaizen ini telah dikenali dan diketemukan solusinya.

Awal tahun 2003, mendapatkan Sertificate TPM Basic dari Jepang dan disusul dengan penerimaan Sertificate TPM Advance juga dari Jepang pada akhir tahun 2004. Penerimaan sertificate tersebut tidak diperoleh secara teoritis saja tetapi juga dengan implementasi di Lapangan.

Tidak ketinggalan juga, Sertificate Kaizen Basic dan Advance juga telah diperoleh pada tahun 2001 dan 2005.

Berbekal pengalaman yang mendalam dan sertificate yang diperoleh, berbagai macam project telah berhasil dikerjakan dan berhasil dengan sukses. Project tersebut antara lain:

1. Develop / training 25 group TPM dengan masing-masing group beranggotakan 5-8 orang dari tahun 2003 – 2006. Secara overall dengan TPM berhasil menurunkan Break Down rata-rata 15%, bahkan ada yang mencapai 40%.


2. Develop / training 8 group Kaizen dengan masing-masing group beranggotakan 5-8 orang dari tahun 2001 – 2006. Secara overall dengan Kaizen, produktifitas dapat ditingkatkan rata-rata 20%.


3. Presentasi tentang Keberhasilan TPM di Jepang pada tahun 2005.


4. Pada November 2006 mendapat Medali Perak pada ICQCC, suatu konvensi international tentang QCC / SGA.


5. Pada Februari 2007 menjadi pemenang ke-2 dalam lomba Best Practice Competition yang diselenggarakan oleh Omron Head Quarter di Kyoto-Japan.


6. Sekarang sudah bergabung dengan ISSI Training dan Selnajaya Training sebagai Ascociate Trainer dan Productivity Consultant.

FEE :

• Rp. 1.750.000, -  (Registration 3 person/more; payment before June 18th, 2011)


• Rp. 1.950.000, -  (Reg before June 11th, 2011; payment before June 18th, 2011)


• Rp. 2.450.000, -  (Full Fare)

TPM (Total Preventive Maintenance) by Machine Overhauling

TPM (Total Preventive Maintenance) by Machine Overhauling

Aryaduta Hotel / Grand Flora Hotel*, Jakarta |June 17th - 18th, 2011 | Rp.3.250.000,- (Full Fare)

 

Total Preventive Maintenance adalah suatu professional manajemen tentang perawatan suatu mesin. TPM bukanlah sekedar teori tetapi dikembangkan dari best practice dan menjadi suatu proven method yang telah diterapkan di berbagai penjuru dunia.

Dalam training ini akan lebih dikedepankan pada proses pembelajaran melalui training TPM untuk merubah Pola Pikir, Orang dan System. Setelah itu hasilnya akan merubah area kerja kita (mesin, lingkungan kerja, system dan lain sebagainya).

Materi pembelajaran dalam training ini mengulas dari berbagai sudut. Mulai dari bagaimana membuat Zero Accident suatu area produksi, melatih sensitifitas terhadap suatu bahaya, metode dan cara overhauling suatu mesin serta melihat secara detail  sistem kerja suatu mesin.

 

Yang akan dipelajari

• Sejarah Perkembangan Dunia Industri


• Konsep dasar dari TPM


• Mengapa perlu TPM


• Perhitungan efisiensi mesin dan loss calculation


• Sporadic and Chronic Loss, apa dan mengapa sampai terjadi


• Bagaimana menjamin area kerja kita menjadi Zero Accident melalui pembuatan prosedur Start-up dan Shut-down mesin, pembuatan Safety Map, Identifikasi dan penanganan Safety Problem finding, pembuatan KYT (Hazard Prediction Training) dan eliminasi Unnecessary Item Finding .


• Overhauling suatu mesin dengan konsep “Cleaning is Inspection” and Small Defect elimination.


• Konsep “Ideal State” suatu mesin.


• Pendekatan untuk mencapai Zero Mechanical Failure.


• Pendekatan untuk mencapai Zero Minor Stoppage.


• Bagaimana cara mengeliminasi 4 Major Loss (Mechanical Failure, Minor Stoppage, Setup dan Defect).


• Cara Observasi di area kerja dengan menggunakan metode 3-Gen dan 2-Gen.


• Pemahaman kejadian Individual, Completed dan On-going.


• Pemahaman mekanisme kerja suatu mesin beserta bagian-bagian mesin.


• Analisa data statistik

 

Metode Pelatihan

• Dialog Interaktif / Sharing


• Diskusi Grup


• Latihan di Kelas


• Study Kasus

Lama Pelatihan

• 2 hari (14 jam)

 

Peserta Pelatihan

• Supervisor / Foreman / Teknisi Produksi


• Supervisor/ Foreman / Teknisi Engineering


• Supervisor/ Foreman / Teknisi Maintenance

 

Workshop Leader :

Indro Agung Handoko,

Beliau telah berkecimpung di dalam dunia industri kurang lebih 15 tahun. Maintenanance dan Produktifitas, 2 hal yang sangat berkaitan dan saling menunjang telah dikembangkan menjadi suatu sinergi yang hebat dalam suatu sistem manufacture.

Sejak tahun 1999 telah mempelajari dan mengetrapkan Konsep TPM dan Kaizen di dalam suatu industri. Kelebihan dan kekurangan dari implementasi TPM dan Kaizen ini telah dikenali dan diketemukan solusinya.

Awal tahun 2003, mendapatkan Sertificate TPM Basic dari Jepang dan disusul dengan penerimaan Sertificate TPM Advance juga dari Jepang pada akhir tahun 2004. Penerimaan sertificate tersebut tidak diperoleh secara teoritis saja tetapi juga dengan implementasi di Lapangan.

Tidak ketinggalan juga, Sertificate Kaizen Basic dan Advance juga telah diperoleh pada tahun 2001 dan 2005.

Berbekal pengalaman yang mendalam dan sertificate yang diperoleh, berbagai macam project telah berhasil dikerjakan dan berhasil dengan sukses. Project tersebut antara lain:

1. Develop / training 25 group TPM dengan masing-masing group beranggotakan 5-8 orang dari tahun 2003 – 2006. Secara overall dengan TPM berhasil menurunkan Break Down rata-rata 15%, bahkan ada yang mencapai 40%.


2. Develop / training 8 group Kaizen dengan masing-masing group beranggotakan 5-8 orang dari tahun 2001 – 2006. Secara overall dengan Kaizen, produktifitas dapat ditingkatkan rata-rata 20%.


3. Presentasi tentang Keberhasilan TPM di Jepang pada tahun 2005.


4. Pada November 2006 mendapat Medali Perak pada ICQCC, suatu konvensi international tentang QCC / SGA.


5. Pada Februari 2007 menjadi pemenang ke-2 dalam lomba Best Practice Competition yang diselenggarakan oleh Omron Head Quarter di Kyoto-Japan.


6. Sekarang sudah bergabung dengan ISSI Training dan Selnajaya Training sebagai Ascociate Trainer dan Productivity Consultant.

 

Fee:

• Rp. 2.750.000, -  (Registration 3 person/more; payment before June 10th, 2011)


• Rp. 2.950.000, -  (Reg before June 3rd, 2011; payment before June 10th, 2011)


• Rp. 3.250.000, -  (Full Fare)

 

Vibration Analysis and Predictive Maintenance - YOGYAKARTA

Vibration Analysis and Predictive Maintenance - YOGYAKARTA

Hotel Grage Ramayana Malioboro Yogyakarta | Yogyakarta,11 – 13 Mei 2011 | IDR 4.000.000,-
Hotel Grage Ramayana Malioboro Yogyakarta | Yogyakarta, 07 – 09 Juni  2011| IDR 4.000.000,-

 

DESCRIPTION

The course explains basic vibration theory, the benefits of predictive maintenance and how to organize a predictive maintenance program. Coupled with this will be an overview of the interdependence of vibration monitoring, vibration analysis and condition abased maintenance options.

 

OUTLINE

1. Basic Vibration
   
   
   
   1. Typical Causes of Vibration
   
   
   2. Characteristics of Vibration
   
   
   3. Vibration and Root Cause Analysis
   
   
   4. Frequency, Spike Energy, Displacement
   
   
   
   


2. Case Histories with Vibration Spectra Displays
   
   
   
   1. Amplitude Vs Frequency
   
   
   2. What is a decibel?
   
   
   3. Interpreting Amplitude/ Phase-vs. RPM plots
   
   
   4. Stroboscopic Observations
   
   
   
   


3. How Rotating machine Behave
   
   
   
   1. Machinery Mass and Speed
   
   
   2. Shaft Systems
   
   
   3. Bearing Systems
   
   
   4. Foundation and Support Structures
   
   
   
   


4. Benefits of Predictive Maintenance Program
   
   
   
   1. Cost Benefit Analysis
   
   
   2. Cost Analysis
   
   
   3. Detection Requirements
   
   
   4. Case Histories with Vibration spectrum Displays
   
   
   
   

 

PESERTA

The course is intended for engineers, mechanical technicians and maintenance staff involved in the creation of vibration monitoring programs for use in Predictive Maintenance.

 

METODE

Lecturing, workshop, interactive consultation, case study, and presentation

 

INSTRUKTUR

Dr. Ir. Rini Dhamastiti, M.Sc.
(Dosen dan pakar bidang mechanical Engineering dan operational management)

 

WAKTU

• Yogyakarta, 11 – 13 Mei 2011


• Yogyakarta,,07– 09 Juni  2011

 

TEMPAT

Hotel Grage Ramayana Malioboro Yogyakarta

 

INVESTASI

• IDR  4.000.000 – (non residential )


• (termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)

 

PREVENTIVE & PREDICTIVE MAINTENANCE-(Pasti Jalan)

PREVENTIVE & PREDICTIVE MAINTENANCE

Bandung | April 26-29, 2011 | IDR 8.250.000,-/ Person (Pasti Jalan)
Bandung |June 7-10, 2011 | IDR 8.250.000,-/ Person
Bandung |June 21-24, 2011 | IDR 8.250.000,-/ Person
Bandung |September  6-9, 2011 | IDR 8.250.000,-/ Person
Bandung |November 8-11, 2011 | IDR 8.250.000,-/ Person

OBJECTIVE

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory's tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance's result.

 

WHo should attend?

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

 

What will the participant get?

After completing this course, participants will be able to:

• Develop, implement and supervise the preventive and predictive maintenance program


• Economize the time, money and company's resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.


• Prevent the company's equipment and tools from damage and make the machine's living period longer.


• Decrease the down time


• Increase the profit

COURSE OUTLINE

Why Preventive & Predictive Maintenance

• Apprising maintenance performance and effectiveness


• Typical maintenance controls


• Reactive maintenance


• Anticipative maintenance


• Ascertainment of equipment condition


• The need for preventive maintenance


• Why preventive maintenance


• Preventive Predictive maintenance objectives


• Preventive Predictive maintenance prerequisites


• Preventive maintenance feasibility analysis


• Policies


• PM program functions


• Cost impact


• Saving potential

Developing the Preventive Predictive Maintenance Program

• Assignment of organizational responsibilities typical maintenance functional assignments operational concepts


• Equipment to be included


• Equipment inventory sheet – examples


• Equipment numbering concepts


• The PM work order


• Developing the inspection sheet


• ECS rating sheet as cross reference


• Sample of equipment components


• Spare parts and material needs


• Inspection sheet examples


• Determining the frequency cycle


• Frequency cycle examples


• Scheduled frequency overview


• Developing job safety practices – typical examples


• Considering manual versus computerization


• Predictive maintenance can determine maintenance requirement


• Predictive maintenance and its applied techniques as part of the PM program


• Vibration analysis


• Wear particle analyzing


• Thermography

IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

• Job planning


• The planning function


• Planning, Service to do


• Job planning prerequisite


• Planners qualifications


• Duties and responsibilities of planners


• The hob package


• Line supervisors qualifications


• Planning permits Us, to forecast, communicate and measure


• What job should be planned


• Time required to perform work…labor content


• Standard defined


• Consistency of estimating


• Estimating methods


• Work backlog


• Scheduling of maintenance work


• PERT and CPM as scheduling tools


• Loading of the PM work order


• Load leveling


• Weekly scheduling


• Manpower requirements forecasting


• Forecasting by crew


• Forecasting by department


• Weekly schedule - Computer and manual example


• Training of personnel

CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

• Preventive maintenance administration


• Planned maintenance


• Special tools and equipment


• Service user coordination


• Equipment availability


• Service user notification – examples


• Automotive notification - examples


• Control reporting


• What should be included


• Schedule for supervisor


• Schedule for supervisor service user


• Overdue for maintenance and service user


• Missed PM report for maintenance and service user


• Complete PM’s


• Summary report of all PM’s completed


• Listing of all PM’s set-up in program


• Planning and scheduling index example


• Assurance of work performed


• Conformance and auditing


• Feedback evaluation/corrective action cycle

EXAMINING RESULTS

• Effectiveness of the preventive maintenance program


• Refining the PM program


• 3Correlating preventive maintenance to breakdown maintenance


• Measuring and appraising the PM program


• Equipment history


• Analyzing equipment failures


• Some relevant maintenance control indices

APPLICATION EXERCISE

• How to organize, develop and implement a successful preventive maintenance program summary


• Adapting the PM concept at your location


• Hands-on exercise

 

Course Leader:

This specially designed course will be conducted by DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He graduated from mechanical engineering, Institut Teknologi Bandung in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld , Germany until he got the "Doktor Ingenier" (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung. He is active in projects that arranged by the cooperation with educational institutions, government and private company.

 

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.


• Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (Optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR 8.250.000,-/ Person


• Registration deadline a weeks before training held

 

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)