Developing Effective Maintenance with Reliability-centered Maintenance (RCM)

Developing Effective Maintenance with Reliability-centered Maintenance (RCM)

 

Harris Hotel Tebet / Ibis Hotel | Friday-Saturday, 27th-28th May 2011 | 09.00 AM – 04.00 PM | Rp. 2.650.000,- per participant

PENGANTAR PELATIHAN :

Aset fisik, sejalan dengan hukum fisika alamiah, akan selalu mengalami penurunan performansi (deteriorating). Karenanyalah diperlukan tindakan perawatan (maintenance) sedemikian sehingga aset tersebut masih tetap dapat berfungsi dengan memadai.

Bidang maintenance menghadapi tantangan yang semakin besar sejalan dengan tingginya tuntutan akan ketersediaan dan keandalan berbagai aset fisik, safety yang lebih baik, kualitas produk yang lebih tinggi, tidak mencemari lingkungan, umur hidup aset yang lebih panjang, dan yang tidak kalah pentingnya adalah tuntutan efektifitas biaya yang sangat baik. Sehingga muncullah konsep Reliability-centered Maintenance (RCM) yang menandai era Generasi Ketiga dari bidang maintenance tersebut.

Reliability-centered Maintenance (RCM) merupakan proses yang digunakan untuk menentukan maintenance requirements dari aset fisik apapun dalam konteks operasionalnya. Karena menggunakan pendekatan yang komprehensif, maka RCM akan dapat melakukan reduksi substansial dari beban kerja rutin yang akan membuat berbagai tugas yang tersisa dapat dilakukan dengan tepat. Ini bersamaan dengan eliminasi dari berbagai tugas yang tidak-produktif sehingga mengarah pada maintenance yang lebih efektif.

 

Sasaran Program :

Setelah mengikuti training ini, maka diharapkan

1. Peserta mampu memahami pengertian dan ruang lingkup dari RCM.
2. Peserta mampu memahami mekanisme setahap demi setahap dari kerangka kerja RCM.
3. Peserta memahami dan mampu mengaplikasikan RCM di lingkungan kerja.

 

Pelatihan Ini Sangat Penting Bagi :

Diharapkan berasal dari Manager dan Supervisor yang terkait dengan maintenance

 

Topik Bahasan :

Training ini disusun penyajian dan penyampaiannya secara terstruktur sebagai berikut:

1. RCM Definition and Scope.


2. Functions and Functional Failures.


3. Failure Modes and Effects Analysis.


4. Failure Consequences.


5. Proactive Maintenance: Preventive and Predictive Tasks.


6. Default Actions.


7. Applying the RCM Process.

 

 

Method of Training
Training dan workshop ini disajikan dan disampaikan dalam bentuk ceramah, diskusi, latihan, dan workshop.

 

Course Instructors

• SACHBUDI ABBAS RAS, M. Eng
  Education = August 2002, M. Eng, Industrial Engineering, Bandung Institute of Technology February 1999, B. Eng Industrial Engineering, Bandung Institute of Technology.


• Teaching Experience = 2001-Now = Courses: Introduction to Industrial Engineering, Quality Engineering, Operational Research, Reliability Engineering, Production Planning and Control, Industrial Statistics, Product Design and Development, etc. At: Indonesian Computer University (Bandung), University of Trisakti (Jakarta), University of INDONUSA Esa Unggul (Jakarta). May 28th-29th 2004, Intructor, National Workshop on Quality Engineering, University of Trisakti (Jakarta).


• Work Experience: 2003-Now : Head of Production System Laboratory Industrial Engineering Department, University of INDONUSA Esa Unggul 2001-2002 : Quality Engineering Supervisor PT. Starlink Indonesia.

 

Venue :

Hotel Harris Tebet / Hotel Aryaduta Semanggi, Jakarta

 

Date :

Friday-Saturday, 27th-28th May 2011| 08.30 AM – 04.00 PM

 

Investasi

• Rp. 2.000.000,- per participant (Group Price) Min 3 Participants


• Rp. 2.650.000,- per participant (Full Fare Price)


• Rp. 2.400.000,- per participant (Early Bird Price) Lunas 7 Hari Sebelum Training


• Kirim 4 Peserta, Gratis Peserta Ke-5

 

Include

• 1 Kali Makan Siang


• 2 Kali Coffee Break


• Tas Ransel


• Organizer Book


• Marker


• Seminar Kit


• Makalah Training


• Sertifikat


• CD Materi Presentasi Training


• Trainer yang Berkualitas

 

RELIABILITY CENTERED MAINTENANCE (RCM) -

RELIABILITY CENTERED MAINTENANCE (RCM)

Hotel Golden Flower Bandung | 7 – 9 March 2011 | Rp 5.750.000/person
Hotel Golden Flower Bandung | 20 – 22 June 2011 | Rp 5.750.000/person
Hotel Golden Flower Bandung | 7 – 9 November 2011 | Rp 5.750.000/person

TRAINING INTRODUCTION :

This course is beneficial especially for continuous process industry and utilizes sophisticate and expensive production equipment, such as: Oil and Gas Industry, Electricity Plant, Petrochemical Plant, Marine Industry, Manufacturing, Automotive, Assembling Industry, Aviation, Construction, Pulp and Paper, Mining, etc. The course is designed by considering the need of maintenance method that reliable to ensure the success of production, a method of maintenance to push downs a break down or unplanned disturbance. The requirement of efficient and effective method of maintenance becomes more important when plant facility is automatic system. The big loss can come, if it is late to improve maintenance operation system, low productivity, wasting working hours, last production, engine big failure, and in-harmony relation with customer, successful.

TRAINING OBJECTIVES :

• To understand the Reliability-Centered Maintenance (RCM) as basic of maintenance management implementation or as an aid-tool for cost management and as part of project management.


• To understand maintenance philosophy based an the third generation of previous maintenance generation i.e.: first generation (breakdown maintenance) and second generation (preventive maintenance)


• To avoid total failure by knowing what kind of failure will happen.


• To understand root cause mechanism of failure


• To minimize maintenance cost and operate the equipment until maximum capacity


• To increase output and improve productivity of existing facility


• To get plant equipment, reliable, effective and efficient

 

TRAINING MATERIAL OUTLINE :

1.  What is Reliability-Centered Maintenance (RCM)?

• a.    Fundamental change of maintenance philosophy


• b.    Maintenance and RCM


• c.    Basic idea of RCM


• d.    RCM implementation


• e.    RCM achievement

2.  Plant Registration

• a.    What is Plant Registration?


• b.    What is equipment?


• c.    How to number the asset?


• d.    What kind of information has to be registered?


• e.    How to compile plant registration?

3.  Function and Failure

• a.    Function and standard performance


• b.    Malfunction


• c.    Failure mode


• d.    Failure effects


• e.    Failure Consequences


• f.    Hidden failure consequent


• g.    Safety and environment consequent


• h.    Operational consequent


• i.    Summary

4.  Preventive Actions

• a.    Engineering feasibility


• b.    Life time dependable failure


• c.    Scheduled restoration


• d.    Scheduled replacement


• e.    Life time undependable failure


• f.    Scheduled condition monitoring


• g.    Selection of preventive actions

5.  Defaults Actions

• a.    Scheduled efforts to find failure


• b.    Non Scheduled maintenance


• c.    Re-designing


• d.    Lubrication


• e.    Zone inspection and walk-around check

6.  RCM Decision Diagram

• a.    Effort and consequent integration


• b.    RCM decision making process


• c.    Filling out decision sheet

7.  Plan, Organize and Control Proposed Tasks

• a.    Task grouping


• b.    Planning system and maintenance control


• c.    Failure report


• d.    Various Failure and its History


• e.    Failure process


• f.    Six failure patterns


• g.    Historical data

8.  RCM Implementation

• a.    Who knows?


• b.    Pre-review RCM group


• c.    Facilitator and auditor


• d.    Implementation strategy


• e.    Short term approach


• f.    RCM Forever

9.  Build skill in RCM

• a.    What is RCM Achievement?


• b.    Result of RCM analysis


• c.    Benefit of RCM


• d.    Why RCM?

10. RCM History

• a.    Airline enterprise experience


• b.    RCM at other industry

11. Case Study

WHO SHOULD ATTEND THIS TRAINING?

The following selected participants should attend this course:

• Maintenance Engineer/ Superintendent/ Supervisor


• Rotating Engineer/ Superintendent/Supervisor


• Power Plant Engineer/Superintendent /Supervisor


• Manufacturing Manager


• Everybody who wants to broaden knowledge and interest in this topics

 

TRAINING INSTRUCTOR

Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

VENUE :

Hotel Golden Flower Bandung

 

TRAINING DURATION :

3 days

 

TRAINING TIME  :

1. 7 – 9 March 2011


2. 20 – 22 June 2011


3. 7 – 9 November 2011

 

INVESTATION PRICE/PERSON :

1. Rp 5.750.000/person (full fare)  or


2. Rp 5.500.000/person (early bird, payment 1 week  before training) or


3. Rp 5.250.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

PLANT LIFE MANAGEMENT THROUGH RELIABILITY BASED INSPECTION

PLANT LIFE MANAGEMENT THROUGH RELIABILITY BASED INSPECTION

Hotel Golden Flower Bandung | 7 – 11 February 2011 | Rp 8.250.000/person

TRAINING MATERIAL OUTLINE :

1. Plant Boundary Definition


2. Damage Mechanism and Failure Mode


3. Corrosion Circuit and Criticality


4. Determination


5. Metal Loss Determination


6. Creep and Fatigue Failure Mode


7. Introduction to Structural Reliability and Probabilistic


8. Limit State Function & FOSM Formulation


9. Probabilistic Remaining Strength Calculation


10. Probabilistic Remaining Life Estimation


11. Inspection, Maintenance and Repair Plan and Strategy


12. Interactive Discussion

 

WHO SHOULD ATTEND THIS TRAINING?

• Managers, engineers, superintendents, supervisors, inspectors and technicians involved in the decision making process in the inspection, maintenance and operation process.


• The minimum education background of the participants is at bachelor level or senior high school with at least five years of experience.

 

TRAINING INSTRUCTOR

Dr.Ahmad Taufik,M.Eng. is Risk and Integrity Specialist, and  Chairman for Indonesian Society for Reliability (ISR). He got his doctorate program from Georgia Institute of Technology, Atlanta, USA (1996). He is now also a lecturer at Graduate Study Program at Bandung Institute of Technology (ITB) teaching for risk and integrity assessment related courses. He has been interacting with oil and gas companies for more than 10 years for training, consultant and project implementation. This much experiences in oil and gas industries will be shared by him in training class. Dr. Ahmad Taufik has much work experiences joining in some institution such as at Lloyd’s Register as Operation Manager, at PT. MMS, PT. Surveyor Indonesia and PT. AT Solusi as consultant and trainer. And at present Dr. Ahmad Taufik is an Asset Integrity Specialist for PT Pertamina PHE-ONWJ (formerly BP West Java, Indonesia). He has performed in depth study in integrity  research for pipeline, mechanical and pressurized system. He is member of ASM and ASME. He has wide interest including RBI, PIM, FTA, FMECA, RCA, RAM study and many other risk engineering areas. Dr. Ahmad Taufik has been chairman and speakers for many Oil and Gas International Conferences in Indonesia, (INDOPIPE, MAPREC), Malaysia (ASCOPE), Singapore and China (IPTEC) for the last five years. He has taught many training class on his expertise topics for many companies in Indonesia.

 

VENUE :

Hotel Golden Flower Bandung

 

TRAINING DURATION :

5 days

 

TRAINING TIME :

7 – 11 February 2011

 

INVESTATION PRICE/ PERSON :

1. Rp 8.250.000/person (full fare)  or


2. Rp 8.000.000/person (early bird, payment before 31 January 2011) or


3. Rp 7.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS :

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified and experienced instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

RELIABILITY, AVAILABILITY & MAINTAINABILITY ANALYSIS

RELIABILITY, AVAILABILITY & MAINTAINABILITY ANALYSIS

Hotel Grand Seriti Boutique Bandung | 22 – 24 November 2010 | Rp 6.500.000/person

 

TRAINING INTRODUCTION :
Reliability, availability and maintainability (RAM) is one of the most current maintenance program used in oil and gas industry at design (FEED) stage or in operation stage. The reliability data, in terms of MTTF, MTBF will be evaluated for each individual equipment and system. The reliability of the system is determined using a reliability block diagram by considering serial or parallel arrangement of the equipment that construct the system (e.g. gas process plant). Maintainability is defined, and assumptions are made according to data history of similar equipment/system or engineering judgment. Sensitivity analysis is also performed for various cases of MTTR including logistical support for parts and materials to evaluate which factors become the major contributors to the maintainability and availability. For RAM modeling, various foreseeable scenarios, including the effect of logistic time delay, can also be developed. The major cause for unreliability and unavailability related to down time will be discussed, and the necessary steps to avoid that condition will be recommended. In this training, the OREDA (2004), BS 5760 and ISO 14224 as primary RAM sources will be consulted.

TRAINING MATERIAL OUTLINE :

1. Defining the system by utilize the PFDs, P&IDs and equipment lists


2. Obtaining necessary failure rate data and repair from reliable resources, e.g. OREDA and in accordance with the industry standard ISO 14224


3. Determine individual equipment reliability


4. Determining the MTTR.  Calculating reliability and availability of the system (plant level)


5. Performing sensitivity modeling for various cases of MTTR including logistic supports for parts and materials.


6. Outlining the major causes of non-availability and production inefficiency and propose improvements to the equipment/systems maintenance programs where appropriate

 

TRAINING BENEFIT :
RAM analysis will benefit the maintenance engineers to manage both rotating and  static equipments and their asset in more quantitative manner using proper statistics data generated from historic or well known reliability data based. Unavailability of the equipments and plants can therefore be numerically predicted and so plant downtime can be more managed.

 

WHO SHOULD ATTEND THIS TRAINING?
Plant and Pipeline Operators, Supervisors, Engineers and Manager.

 

TRAINING INSTRUCTOR

Dr. Ahmad Taufik, M.Eng.
Dr.Ahmad Taufik,M.Eng. is Risk and Integrity Specialist, and  Chairman for Indonesian Society for Reliability (ISR). He got his doctorate program from Georgia Institute of Technology, Atlanta, USA (1996). He is now also a lecturer at Graduate Study Program at Bandung Institute of Technology (ITB) teaching for risk and integrity assessment related courses. He has been interacting with oil and gas companies for more than 10 years for training, consultant and project implementation. This much experiences in oil and gas industries will be shared by him in training class. Dr. Ahmad Taufik has much work experiences joining in some institution such as at Lloyd’s Register as Operation Manager, at PT. MMS, PT. Surveyor Indonesia and PT. AT Solusi as consultant and trainer. And at present Dr. Ahmad Taufik is an Asset Integrity Specialist for PT Pertamina PHE-ONWJ (formerly BP West Java, Indonesia). He has performed in depth study in integrity  research for pipeline, mechanical and pressurized system. He is member of ASM and ASME. He has wide interest including RBI, PIM, FTA, FMECA, RCA, RAM study and many other risk engineering areas. Dr. Ahmad Taufik has been chairman and speakers for many Oil and Gas International Conferences in Indonesia, (INDOPIPE, MAPREC), Malaysia (ASCOPE), Singapore and China (IPTEC) for the last five years. He has taught many training class on his expertise topics for many companies in Indonesia.

 

VENUE :

Hotel Grand Seriti Boutique Bandung

TRAINING DURATION :

3 days

TRAINING TIME :

22 – 24 November 2010

 

INVESTATION PRICE/ PERSON :
1.    Rp 6.500.000/person (full fare)  or
2.    Rp 6.250.000/person (early bird, payment before 15 November 2010) or
3.    Rp 6.000.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS :

1. Training Module


2. Training CD Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. Jacket or Waistcoat or T-Shirt


6. Bag or Backpackers


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified and experienced instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

GPS(Global Positioning System) for mining and Petroleum: Principles, equipment, data collecting, data processing, and Application

GPS (Global Positioning System) for mining and Petroleum: Principles, equipment, data collecting, data processing, and Application

Hotel Golden Flower Bandung | 1 – 5 November 2010 | Rp 7.450.000/peserta

SASARAN PELATIHAN :

1. peserta dapat mengetahui system koordinat dan referensi yang digunakan dalam GPS dan hubungannya dengan system koordinat pada proyeksi peta (seperti UTM)


2. peserta dapat mengetahui komponen GPS (satelit, pengendali dan receiver)


3. peserta dapat mengetahui fungsi dan merangkai elemen sebuah receiver GPS


4. peserta dapat merancang survai GPS


5. peserta dapat melakukan pengukuran/pengamatan GPS


6. peserta dapat melakukan transfer data dari alat GPS ke komputer (downloading)


7. peserta dapat mengelola data GPS dengan piranti lunak tertentu


8. peserta dapat mengembangkan aplikasi survei GPS

 

SIAPA SEBAIKNYA MENGHADIRI TRAINING INI?

Peserta pelatihan sebaiknya pernah berpengalaman dibidang survei-pemetaan dan telah terbiasa menggunakan komputer atau pihak-pihak yang merasa berkepentingan untuk mengetahui hal-hal yang berkaitan dengan GPS.

TRAINING MATERIAL OUTLINE /SYLLABUS :

1. Sistem koordinat dan Datum Referensi


2. Konstelasi dan Elemen GPS


3. Jenis dan Tipe Receiver GPS


4. Sinyal dan Data Pengamatan GPS


5. Kesalahan dan Bias GPS


6. Penentuan Posisi dengan GPS


7. Perencanaan Survei GPS


8. Pengolahan data GPS


9. Penentuan Posisi dengan GPS


10. Pengenalan Alat GPS


11. Perencanaan dan Penyuluhan


12. Pengukuran/Pengambilan data

 

TRAINING INSTRUCTOR

Dr. Ir. Wedyanto Kuntjoro, M.Sc.
Dr. Ir. Wedyanto Kuntjoro, M.Sc. is graduated from Geodesy Engineering Department Bandung Institute of Technology (ITB) for his Bachelor, from University of Tokyo Japan for his master program and Kyoto University Japan for his Doctorate program. And till now he is lecturer and head of department at Geodesy and Geomatics Engineering Department ITB. His expertise is Geodesy Meteorology and satellite geodesy. Dr. Ir. Wedyanto Kuntjoro, M.Sc. is active trainer for GPS related topics and he has done many projects related to GPS and survey.

 

TEMPAT TRAINING :

Hotel Golden Flower Bandung

DURASI TRAINING :

5 hari

WAKTU TRAINING :

1 – 5 November 2010

 

HARGA INVESTASI/PESERTA :
1.    Rp 7.450.000/peserta (bayar penuh)  atau
2.    Rp 7.250.000/peserta (early bird, yang membayar sebelum 25 Oktober 2010)  atau
3.    Rp 6.950.000/peserta (peserta bergroup yang terdiri dari 3 peserta atau lebih dari 1 perusahaan yang sama)

 

FASILITAS UNTUK PESERTA :

1. Modul Training


2. CD Training berisi materi training


3. Sertifikat


4. ATK: NoteBook dan Ballpoint


5. Jaket atau rompi atau T-Shirt


6. Tas atau ransel


7. Foto Training


8. Ruang Training dengan fasilitas Full AC dan multimedia


9. Makan siang dan 2 kali coffeebreak


10. Instruktur yang Qualified


11. Transportasi untuk peserta dari hotel penginapan ke hotel tempat training – PP (jika peserta minimal dari satu perusahaan ada 4 peserta)

 

 

Reliability Centered Maintenance (RCM)

Reliability Centered Maintenance (RCM)

Novotel Hotel, Bandung | Oct 11 - 13, 2010 | Rp.5.250.000,-per participant

 

TOPICS

• To understand the Reliability-Centered Maintenance (RCM) as basic of maintenance management implementation or as an aid-tool for cost management and as part of project management.


• To understand maintenance philosophy based an the third generation of previous maintenance generation i.e.: first generation (breakdown maintenance) and second generation (preventive maintenance)


• To avoid total failure by knowing what kind of failure will happen.


• To understand root cause mechanism of failure


• To minimize maintenance cost and operate the equipment until maximum capacity


• To increase output and improve productivity of existing facility


• To get plant equipment, reliable, effective and efficient

 

BACK GROUND & OBJECTIVES

This course is beneficial especially for continuous process industry and utilizes sophisticate and expensive production equipment, such as: Oil and Gas Industry, Electricity Plant, Petrochemical Plant, Marine Industry, Manufacturing, Automotive, Assembling Industry, Aviation, Construction, Pulp and Paper, Mining, etc.

The course is designed by considering the need of maintenance method that reliable to ensure the success of production, a method of maintenance to push downs a break down or unplanned disturbance.

The requirement of efficient and effective method of maintenance becomes more important when plant facility is automatic system. The big loss can come, if it is late to improve maintenance operation system, low productivity, wasting working hours, last production, engine big failure, and in-harmony relation with customer, successful.

 

FEATURING THE FOLLOWING DETAIL COURSE OUTLINE

1. What is Reliability-Centered Maintenance (RCM)?

• * Fundamental change of maintenance philosophy


• * Maintenance and RCM


• * Basic idea of RCM


• * RCM implementation


• * RCM achievement

2. Plant Registration

• * What is Plant Registration?


• * What is equipment?


• * How to number the asset?


• * What kind of information has to be registered?


• * How to compile plant registration?

3. Function and Failure

• * Function and standard performance


• * Malfunction


• * Failure mode


• * Failure effects


• * Failure Consequences


• * Hidden failure consequent


• * Safety and environment consequent


• * Operational consequent


• * Summary

4. Preventive Actions

• * Engineering feasibility


• * Life time dependable failure


• * Scheduled restoration


• * Scheduled replacement


• * Life time undependable failure


• * Scheduled condition monitoring


• * Selection of preventive actions

5. Defaults Actions

• * Scheduled efforts to find failure


• * Non Scheduled maintenance


• * Re-designing


• * Lubrication


• * Zone inspection and walk-around check

6. RCM Decision Diagram

• * Effort and consequent integration


• * RCM decision making process


• * Filling out decision sheet

7. Plan, Organize and Control Proposed Tasks

• * Task grouping


• * Planning system and maintenance control


• * Failure report


• * Various Failure and its History


• * Failure process


• * Six failure patterns


• * Historical data

8. RCM Implementation

• * Who knows?


• * Pre-review RCM group


• * Facilitator and auditor


• * Implementation strategy


• * Short term approach


• * RCM Forever

9. Build skill in RCM

• * What is RCM Achievement?


• * Result of RCM analysis


• * Benefit of RCM


• * Why RCM?

10. RCM History

• * Airline enterprise experience


• * RCM at other industry

11. Case Study

 

WHO SHOULD ATTEND

The following selected participants should attend this course:

• Maintenance Engineer/ Superintendent/ Supervisor


• Rotating Engineer/ Superintendent/Supervisor


• Power Plant Engineer/Superintendent /Supervisor


• Manufacturing Manager


• Everybody who wants to add knowledge and interest in the above subject

 

Instructor

Ir. Deddy Nugraha

Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA.

Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management.

Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

Schedule
Oct 11 - 13, 2010
3 days

Venue
Novotel Hotel, Bandung

Tuition Fee
Rp.5.250.000,-per participant, excluding accommodation & tax.

 

Plant Life Management through Reliability Based Inspection (PASTI JALAN)

Plant Life Management through Reliability Based Inspection

Grand Seriti Hotel, Bandung | 14 - 18 Juni 2010 | Rp.8.250.000,-

COURSE OUTLINE

• Plant Boundary Definition


• Damage Mechanism and Failure Mode


• Corrosion Circuit and Criticality


• Determination


• Metal Loss Determination


• Creep and Fatigue Failure Mode


• Introduction to Structural Reliability and Probabilistic


• Limit State Function & FOSM Formulation


• Probabilistic Remaining Strength Calculation


• Probabilistic Remaining Life Estimation


• Inspection, Maintenance and Repair Plan and Strategy

WHO SHOULD ATTEND

The delegates recommended to attend this training are managers, engineers, superintendents, supervisors, inspectors and technicians involved in the decision making process in the inspection, maintenance and operation process.

The minimum education background of the participants is at bachelor level or senior high school with at least five years of experience.

note: There will be several instructors for this training to make sure that the right hand deliver the right materials to the participants.

 

Instructor

Ir. Ahmad Taufik, M.Eng, Ph.D received his doctoral degree from Georgia Institute of Technology, Atlanta, USA in 1996 while his master degrees from McGill University, Montreal, Canada in 1991. His real industrial expertise is in the area of Reliability Assessment, Remaining Life Assessment, Metallurgical Failure Analysis, and Fatigue & Fracture Mechanics.

He is a regular lecturer for post-graduate students in Mining Department of ITB. He is also member of Metal Performance Group of ITB.

Some of his works in the industry are as follows: Residual Strength Analysis on Pipeline Grade API 5L-X65 at PT. Komaritime –Total Indonesia; Feasibility Study of Re-using Structural Steel Subjected to Heat During Fire in Montreal; Canada, Analysis of Heat Treatment Process Failure, PT. Hanco Foundry, Bandung, Analysis of Pipe Strength with High-low Defects at API 5L-X46 Standard Pipeline.

Public and in-house training he delivered during his carrier such as: Pipeline Reliability Assessment & Risk Analysis, Predictive Maintenance for Rotating Equipment, Failure Analysis of Industrial Equipment.

Mr. Taufik is registered as the member of American Society for Quality Control (ASQC) and American Society for Metal (ASM-International). Since 1981, he has published several books such as: Quantitative Analysis of Fatigue Behavior, Fatigue Damage, and Fatigue Fracture Surface of Low Carbon Bainitic Steel; Cyclic Deformation and Fatigue Behavior of Microalloyed Low Carbon Bainitic Steel.

 

Schedule
14 - 18 Juni 2010
5 days

Venue
Grand Seriti Hotel, Bandung

Tuition Fee
Rp.8.250.000,- per participant, excluding accommodation & tax.

GPS (Global Positioning System) - Yogyakarta

GPS (Global Positioning System)

Wisma MM UGM, Yogyakarta | 19 – 21 April 2010 | 08.00 – 16.00 WIB | Rp. 4.000.000,-

DESKRIPSI

Dalam memanfaatkan teknologi GPS untuk keperluan survei dan pemetaan, sangat tergantung dari tipe dan jenis receiver, metoda pengukuran, dan proses data dan ketelitian yang diperlukan. Pemilihan metoda, jenis receiver dan ketelitian yang dibutuhkan, memerlukan pemahaman yang memadai. Dalam pelatihan ini akan diberikan konsep dan tatacara pemilihan metoda, peralatan dan ketelitian yang tepat dalam memanfaat kan teknologi GPS untuk survei dan pemetaan.

 

PESERTA

Public atau Staf/karyawan yang bertugas dan bertanggungjawab dalam proyek penentuan lokasi baru, pemetaan dsb

 

METODE

Presentation, Discussion, Case Study, Evaluation

 

MATERI

• Metoda Penentuan Posisi dengan GPS· Dasar – dasar proses data GPS


• Teknologi GPS Untuk Survei Pemetaan


• Pemakaian data GPS pada data spasial (Dasar-dasar Teknologi SIG).


• Pemanfaatan data GPS dalam surta (Aplikasi data GPS) Praktikum


• Praktek Pengukuran / Pengamatan GPS


• Proses lanjut data GPS (post processing)

 

INSTRUKTUR

Arif Riyanto Budinugroho, S.T., M.Si.

Beliau mendapat gelar Magister Sains dari UGM Yogyakarta. Lulusan Teknik Geologi UPN Veteran Yogyakarta tahun 1996 ini aktif melakukan penelitian di bidang geologi di berbagai daerah dan lembaga dari tahun 1998 hingga sekarang.

 

WAKTU & TEPAT

19 – 21 April 2010
08.00 – 16.00 WIB
Wisma MM UGM Yogyakarta

 

INVESTASI

Biaya kursus: Rp. 4.000.000,- per orang (Non Residential),

INVESTASI

Biaya kursus (Non Residential) :

• Rp. 3.000.000,- per orang (Pendaftaran minimal 3 orang peserta)


• Rp. 3.250.000,- per orang (Pendaftaran 10 hari sebelum training)


• Rp. 3.500.000,- per orang (Pendaftaran 5 hari sebelum training)

 

FASILITAS

Certificate, Training Kit, Module / Handout, Lunch, Coffee Break, Souvenir

Implementing & Optimizing Computerized Maintenance Management Systems (CMMS)

Implementing & Optimizing Computerized Maintenance Management Systems (CMMS)

Kartika Chandra Hotel, Jakarta | Jun 28 - Jul 1, 2010 | Rp.7.250.000,-

 

OBJECTIVES

Participants will learn about the objectives, benefits and features of a Computerized Maintenance Management System (CMMS). The training discusses CMMS modules and state-of-the-art technologies that are used with a CMMS.

Participants will learn how to develop system specifications for their application as well as how to justify, evaluate, implement, and optimize a CMMS. Whether you operate in a small facility or a large, multi location plant, a Computerized Maintenance Management System (CMMS) will help you run your maintenance program more efficiently and cost effectively.

This CMMS training will help participants to understand the objectives, features and benefits of a CMMS and how this technology can help you to improve maintenance productivity, equipment quality and provide better service to other departments all while reducing your maintenance operations cost.

UPON COMPLETION OF THIS TRAINING PARTICIPANTS WILL RECEIVE THE FOLLOWING KNOWLEDGE

• Understand the Fundamentals of Maintenance Management


• Identify Key Modules of CMMS


• Identify Optional Features of CMMS


• Understand the Objectives, Features, and Benefits of CMMS


• Justify a CMMS


• Develop CMMS System Specifications


• Evaluate and Select a CMMS


• Optimize the use CMMS

OUTLINE

Introduction of Maintenance Management

CMMS Overview

• Basic Modules


• Equipment Data


• Preventive Maintenance


• Work Order System


• Spare Parts Inventory Control


• Requisition / Purchasing


• Maintenance Planning and Scheduling


• Budgeting

How to Justify a CMMS

• Determine Objectives, Features and Benefits of a CMMS for your application


• How to Justify a CMMS


• Document cost estimates

How to Evaluate/Select a CMMS

• What features does a quality CMMS provide


• What is the importance of the selection process


• Learn how to evaluate a CMMS using a comprehensive list of criteria


• Learn how to select the best CMMS for your organization that will work for many years (Using a unique mathematical model)

How to Implement a CMMS

• Do's and don'ts of implementing a CMMS


• How to ensure management commitment


• How to determine scope of project


• Deciding schemes for equipment number, locations etc.


• How to gather/enter data


• Develop a prototype


• Final Implementation


• Follow up/Monitor continuous improvement

WHO SHOULD ATTEND THIS TRAINING?

This course is designed for anyone who is concerned with implementing, optimizing or simply understanding a Computerized Maintenance Management System as a way to improve maintenance efficiencies. This training is a must for anyone who is involved in maintenance, planning, scheduling or operations at facilities or plants, including:

• Plant Engineers


• Operations Managers


• Maintenance Managers & Supervisors


• Engineering Technicians


• Industrial & Manufacturing Engineers


• Maintenance Planners


• Maintenance Schedulers


• Purchasing Managers


• Inventory Related Managers


• Anyone interested in Maintenance Management

 

Instructor
Ir. Budhi Harto, MM/ Edo Herdianto

Ir. Budhi Harto, MM, is a practitioner who have 18 years extensive experience in petroleum production, completion, maintenance, mechanical facility engineering practice, and rotating machinery at major multi national offshore and onshore oil & gas  and  LNG companies. Excellent in planning, AFE budgeting, bid document preparation  as well as defining SOW , technical and commercial evaluation, contractor assessment and selection,  in major multi national oil & gas, and energy  companies. Excellent  analysis on equipment reliability & availability, mechanical equipment failure analysis, problem solving on heat exchanger, pumps, compressor, diesel engine, gas engine, crane and other plant equipment and utilities.  Self initiative, sound  business acumen and  knowledge of  economic analysis and fundamental petroleum well production,  adaptability to new environment & changes, and with minimum supervision for achieving bottom-line of goal, MS Office, MS Project, and MP2 CMMS computer software literacy.

Schedule
Jun 28 - Jul 1, 2010
4 days

Venue
Kartika Chandra Hotel, Jakarta

Tuition Fee
Rp.7.250.000,- per participant, excluding accommodation & tax.

Integrated Maintenance Management (PASTI JALAN)

Integrated Maintenance Management

Santika Hotel, Bali | March 22-26, 2010 | Rp.8.250.000,-

 

TUJUAN

• Memberikan informasi tentang bagaimana cara untuk mendapatkan pengawasan yang ketat serta meningkatkan komunikasi untuk mencapai pengaturan yang lebih baik dari pekerjaan perawatan


• Mengarahkan pada penyiapan format sistem perintah kerja-penggunaan jadwal harian, mingguan dan bulanan, program tepat waktu dan perencanaan perubahan biaya untuk menjaga agar biaya perawatan tetap rendah


• Memberi perintah tentang bagaimana cara mengenal biaya operasi yang berubah menurut operasi pabrik dan penggunaan peralatan, bagaimana cara menganalisa factor-faktor yang mempengaruhi efisdiensi karyawan dan bagaimana cara bekerja dalam anggaran dengan tetap dapat menyelesaikan pekerjaan perawatan tepat waktu.


• Menyajikan cakupan untuk seluruh unsure-unsur utama dari program perawatan pencegahan dan bagaimana cara mengimplementasikannya.

MANFAAT

1. Mengurangi frekuensi dan waktu tidak produktif


2. Mengoptimasi biaya perawatan


3. Meningkatkan produktivitas karyawan


4. Menguasai bagaimana melakukan perancangan awal pekerjaan, termasuk pekerjaan darurat, secara efektif


5. Memahami bagaimana cara melakukan penjadwalan dan pengorganisasian aliran pekerjaan


6. Meningkatkan efisiensi prosedur pelaporan

SILABUS

1. Introduction

• Maintainability


• Maintainability in Life-Cycle System


• Life-Cycle Cost (LCC)


• Cost Effectiveness (CE)


• Total Life-Cycle Cost (LCC) Visibility


• Commitment of Life-Cycle Cost


• Maintainability & Related Interfaces


• Maintenance


• Maintenance Category


• Maintenance Function


• Maintenance Time Relationship

2. Reliability Factors

• Reliability Function


• Failure rate and MTBF


• Series, Parallel and Combined Network


• MTTF and MTFF


• Probability of Survival


• Reliability Growth Curves

3. KEY REQUIREMENTS FOR EFFECTIVE MAINTENANCE

• Gambling With Maintenance


• Profit-and Customer-Centered Maintenance


• Where is Your CMO?


• Key Requirements

4. MAINTENANCE CHALLENGES

• Four Real Challenges


• Challenge One


• Challenge Two


• Challenge Three


• Challenge Four


• Validate Results Improvement


• Ensure Top Leaders


• The Need of PCC Approach


• Do not Kill the Goose


• Do not Gamble with Maintenance Costs


• Do not be a Takeover Target

5. Maintenance Information

• Source of Maintenance Work


• Maintenance Work Order


• Design of W/O


• Types of W/O Form


• Field on W/O Form


• Repair History Jacket

6. Managing Preventive Maintenance

• Preventive Maintenance


• PM Strategy for 3 Equip. Life Cycles


• Justifying PM Expenditures


• Installing PM Systems


• Access to Equipment


• PM FREQUENCY: How often to Perform the PM


• Common Task


• Staffing the PM Effort


• Strategies to Get PM Done


• Steps to Install a PM System


• PM System Increase Professionalism

7. Planning And Scheduling

• What is Planning?


• How Much will Planning Help?


• Planning Mission


• Why Maintenance does?t Assign Enough Work


• Advance Scheduling is An Allocation


• WO Planing Flowchart


• Plan Follow Up

8. Estimating Maintenance Budget

• Pendahuluan


• Zero-Based Budget (Z-BB)


• How to Start?


• Estimasi Maintenance Budget

9. Maintenance Store And Inventory Control

• Introduction


• Maintenance Store Component


• Conditions Tending to Increase Maintenance Stores Inventory


• Conditions Tending to Reduce Maintenance Stores Inventory


• Centralized vs Decentralized Storeroom


• Principles of Maintenance Stores Control


• Procedural Guidance and Recommendations

10. Computerized Maintenance Management Systems (CMMS)

• Benefits of Improved CMMS


• CMMS Justification


• Determining the True Need for CMMS


• Determining Maintenance Best Practices Needed


• CMMS Evaluation and Selection Process


• Establish the CMMS Team


• Get Outside Help when Needed

11. Maintenance Performance Indicators

• Performance Measures versus Benchmarking


• Benchmarking


• Performance Measures


• Measuring MPI

12. Predictive Maintenance

• Pendahuluan


• Pemantauan Getaran


• Thermography


• Tribology


• Process Parameters


• Ultrasonic Monitoring


• Visual Inspection


• Teknik NDT Lain


• Program Pd.M Optimal


• Implementasi Program Pd.M

WHO SHOULD PARTICIPATE

• Maintenance Manager/ Superintendent/ Supervisor/ Engineer


• Plant Manager/ Superintendent/ Supervisor/ Engineer


• Operation Manager/ Superintendent/ Supervisor/ Engineer


• Everybody or professional who want to get benefit or broaden knowledge from this course

 

Instructor

DR. Ir. I Wayan Suweca has been a senior consulting engineer specialist for PT. TIMAH Tbk., PT. TAMBANG BATUBARA Bukit Asam, KONDUR Petroleum S.A., and PT. KAI whereas he’s involved in failure analysis of machineries and equipments’ design. Mr. Wayan also is a distinguished professor of mechanical engineering at ITB since 1987 and has conducted numerous short courses and seminars for various major oil companies such as PT. CALTEX Pacific Indonesia, PT. FREEPORT Indonesia as well as VICO.

His field of expertise includes mechanical design and drawing, stress analysis and computer aide MSC/Nastran finite element program, mining hydraulics, and vibrations control as well as maintenance management. Mr. Wayan received his Ph.D. in Mechanical Engineering from Ecole Centrale de Lyon, French in 1990.

Schedule
March 22-26, 2010
5 days

Venue
Santika Hotel, Bali

Tuition Fee
Rp.8.250.000,- per participant, excluding accommodation & tax.

Maintenance Planning and Scheduling

Maintenance Planning and Scheduling

Novotel Hotel, Bandung | February 22-24, 2010 | Rp.5.250.000,-

 

COURSE INTRODUCTION

The advancement in technology has tremendously increased the efficiency, product quality and production capacity of production plants to meet the market demands and competitions. However, it also has increased the complexity of the equipments as well as the procedures and efforts to operate and maintain the equipments. Unawareness of this development leads to jeopardizing the increased efficiency and production capacity.

Current maintenance management in Indonesia shows that most of maintenance activities are breakdown repair, which is never efficient. Breakdown repairs also result in a loss of production capacity as well as a long downtime. An effective maintenance Planning and Scheduling will reduce the amount of breakdown repairs and shifting it to a higher proportion of preventive maintenance. Maintenance units without a good planning and scheduling will utilize only about 25% of the available time of the technician, while a good planning and scheduling will double this percentage by eliminating and reducing anticipated delays.

This course explains why and how to achieve the doubling of percentage of "wrench time", the actual time where technicians conducting maintenance activities. The Planning Principles are the core of the improvement. The Basics of Planning describes the methods to develop a work order, identify the scope of the work, the required skills, parts and tools. Scheduling has also Principles and method that must be followed in order to reach the doubling. Furthermore, performance indicators will be discussed to measure and evaluate the effectiveness and efficiency of maintenance Planning and Scheduling. This course is closed with the method to manage the budget, resources and to implement predictive maintenance.

HOW YOU CAN BENEFIT FROM THIS COURSE

• The key objective of this course is to reduce the downtime of production equipments by improving the effectiveness of Maintenance Planning and Scheduling.


• The second objective which can be gained by attending this course is to increase the "wrench time" of the technician.


• Specific for maintenance planner, this course will describe how to develop an effective work order. It is also important for maintenance engineers, supervisors and maintenance managers to understand the required information to develop an effective work order.


• How to make an effective maintenance schedule, weekly and daily schedule, is also a benefit by attending this course.


• Optimisation of maintenance resources by considering also the impact to the production capacity.


• Able to identify relevant performance indicators for each level and type of considerations.


• Understand the method to manage maintenance budget and resources.


• Understand the theoretical background of predictive maintenance and able to identify the area of applications.

COURSE CONTENT

• Maintenance Systems


• Background of Maintenance Planning


• The Principles of Maintenance Planning


• The Basics of Maintenance Planning


• The Principles of Maintenance Scheduling (incl. CPM and linier programming)


• Weekly and Daily Schedule development


• Maintenance Performance Control


• Budget and Resources Management


• Performance Indicators

WHO SHOULD ATTEND

• Maintenance Manager/ Superintendent/ Engineer/ Planner/ Supervisor


• Project Engineer


• Process & Manufacturing/ Engineer


• Production Planner/ Engineer/ PPIC/ Operation Engineer


• Other professional who wants to have a better understanding and take advantage from the course

 

Instructor
DR. Ir. Edy Suwondo is a lecturer at the Aerospace Engineering Department, Institute Technology of Bandung (ITB) and a member of the Aircraft Design, Operation and Maintenance Research Group, ITB. He has been working in the area of maintenance since 1992. His expertise is in Reliability Centered Maintenance, Reliability Control Program, Maintenance Planning and Life Cycle Costing. He has conducted various research in those area at GMF AeroAsia, Royal Dutch Airlines (KLM), Nusantara Turbine and Propulsion (PT NTP) and Indonesian Aerospace Company (IAe). He involves also in various projects in his research group. Mr. Edy Suwondo received his bachelor degree from the Aerospace Engineering ITB and his doctor degree from Aerospace Engineering, Delft University of Technology (TU Delft), The Netherlands. His doctor research was in the applications of Life Cycle Costing in maintenance area.

Schedule
February 22-24, 2010
3 days

Venue
Novotel Hotel, Bandung

Tuition Fee
Rp.5.250.000,- per participant, excluding accommodation & tax.