Pipeline Systems - Design, Construction, Maintenance and Asset Management (PASTI JALAN)

Pipeline Systems - Design, Construction, Maintenance and Asset Management

Grand Seriti Hotel, Bandung | 17 - 21 Mei 2010 | Rp. 8.250.000,-

 

INTRODUCTION

Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.

Industrial process piping (and accompanying in-line components) can be manufactured from wood, glass, steel, aluminum, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of piping design. Piping systems are documented in Piping and Instrumentation Diagrams (PID). If necessary, pipes can be cleaned by the tube cleaning process.

Plumbing is a piping system that most people are familiar with, as it constitutes the form of fluid transportation that is used to provide potable water and fuels to their homes and business. Plumbing pipes also remove waste in the form of sewage, and allow venting of sewage gases to the atmosphere. Fire sprinkler systems also use piping, and may transport potable or nonpotable water, or other fire-suppression fluids.

Piping also has many other industrial applications, which are crucial for moving raw and semi-processed fluids for refining into more useful products. Some of the more exotic materials of construction are titanium, chrome-moly and various other steel alloys.

CONTENTS

Introduction

• Purpose .


• Applicability


• References


• Distribution


• Scope


• Metrics


• Brand Names


• Accompanying Guidance


• Specification


• Manual Organization

Design Strategy

• Design Analyses


• Specifications


• Drawings


• Basis of Design


• Loading Conditions


• Piping Layout

General Piping Design

• Materials of Construction


• Design Pressure


• Sizing


• Stress Analysis


• Flange, Gaskets and Bolting


• Materials


• Pipe Identification


• Piping Supports


• Testing and Flushing

Metallic Piping Systems

• General


• Corrosion


• Design Pressure


• Piping Supports for Metallic


• Piping Systems


• Joining


• Thermal Expansion


• Ductile Iron


• Carbon Steel


• Nickel and Nickel Alloys


• Aluminum


• Copper

Plastic Piping Systems

• General


• Polyvinyl Chloride (PVC)


• Polytetrafluoroethylene (PTFE)


• Acrylonitrile-Butadiene-Styrene


• ABS


• Chlorinated Polyvinyl Chloride


• CPVC


• Polyethylene (PE)


• Polypropylene (PP)


• Polyvinylidene Fluoride (PVDF)

Rubber and Elastomer Piping Systems

• General


• Design Factors


• Sizing


• Piping Support and Burial


• Fluoroelastomer


• Isobutylene Isoprene


• Acrylonitrile Butadiene


• Polychloroprene


• Natural Rubber

Thermoset Piping Systems

• General


• Reinforced Epoxies


• Reinforced Polyesters


• Reinforced Vinyl Esters


• Reinforced Furans

Double Containment Piping Systems

• General


• Piping System Sizing


• Double Containment Piping


• System Testing


• Leak Detection Systems

Lined Piping Systems

• General


• Plastic Lined Piping Systems


• Other Lined Piping Systems

Valves

• General


• Valve Types


• Valve Sizing and Selection


• Valve Schedule

Ancillary Equipment

• Flexible Couplings


• Air and Vacuum Relief


• Drains


• Sample Ports


• Pressure Relief Devices


• Backflow Prevention


• Static Mixers


• Expansion Joints


• Piping Insulation


• Heat Tracing


• Corrosion Protection


• Cathodic Protection


• Isolation Joints


• Protective Coatings

Corrosion Protection

• Corrosion Protection


• Cathodic Protection


• Isolation Joints


• Protective Coatings

LEARNING OUTCOMES / OBJECTIVES

At the end of the program, participants will be able to:

• Develop a working knowledge of piping systems ;


• Differentiate between the different classes of piping;


• Understand better the design, construction, operations and maintenance requirements of piping systems;


• Implement strategies and methodologies to create an effective piping maintenance program;


• Enhance their knowledge and skills to identify and address piping operational problems at all levels;


• Implement mechanisms to measure piping performance at all levels;


• Analyse and understand the impact of piping knowledge on the maintenance strategy;


• Develop and implement an effective piping maintenance budget;


• Use life cycle costing techniques to deliver best practice piping maintenance;


• Implement maintenance plans that are cost effective and aligned to the organisation?s strategic goals;


• Improve performance by developing detailed specifications with service partners;


• Establish an effective maintenance team.

WHO SHOULD ATTEND

Facilities engineers, maintenance engineers, design engineers, production and manufacturing engineers, architects, property and asset managers, technicians and any one involved in piping systems and would like to widen their knowledge.

 

Instructor
Prof. DR. Ir. IGN. Wiratmaja Puja

Prof. DR. Ir. IGN. Wiratmaja Puja has 16 years continuous mechnanical engineering experience in failure and stress analysis, mining machinery and design as well as mechanical drawing and has been a consulting engineering expert in machinery and equipment maintenance for PT. Tambang Batubara Tanjung Enim, KONDUR Petroleum and PT. Kereta Api Indonesia. He also has served as an in-company training instructor for several major oil and gas companies such as PT. Badak LNG, PT. Freeport Indonesia, VICO and PT. Timah Tbk.

Mr. Wiratmaja has authored numerous publications and presentations related to mechanical engineering and mining machinery. He holds a M.Sc. and Ph.D. degree in Mechanical Engineering from the University of Kentucky, USA.

Schedule
17 - 21 Mei 2010
5 days

Venue
Grand Seriti Hotel, Bandung

Tuition Fee
Rp. 8.250.000,- per participant, excluding accommodation & tax.