RELIABILITY CENTERED MAINTENANCE (RCM)” Increasing Safety & Reliability in Gas Pipeline System

RELIABILITY CENTERED MAINTENANCE (RCM) Increasing  Safety & Reliability in Gas Pipeline System

Hotel Golden Flower, Bandung| 18 – 20 April 2011 | Rp 5.750.000/person
Hotel Golden Flower, Bandung|?8 – 10 August  2011| Rp 5.750.000/person
Hotel Golden Flower, Bandung|?21 – 23 November 2011| Rp 5.750.000/person

INTRODUCTION :

This course teaches the fundamentals of Reliability-Centered Maintenance (RCM). The course gives the participant fundamental tools and knowledge required to participate in any RCM analysis process especially in gas pipeline industry. Participant will have a good practice  to developing and implemeted RCM .

WHO SHOULD ATTEND THIS TRAINING?

Maintenance managers, maintenance supervisors, reliability and maintenance engineers, maintenance technicians, production managers, production supervisors, operators, plant engineers, and anyone who is involved in operating and maintaining of assets.

TRAINING OBJECTIVE :

After the course participant will have a good understanding of  :

1. Fundamental Reliability Centered Maintenance (RCM) philosophies


2. How to evaluate failure consequences


3. How to select preventive maintenance tasks and intervals


4. How to select predictive maintenance tasks and intervals


5. How to select failure finding tasks and intervals


6. What other function protective actions are available


7. When run-to-failure is appropriate


8. How to packaging and implement RCM analysis results


9. Commercial RCM standards


10. Various approaches to RCM


11. RCM terminology


12. Identifying and allocating resources for a RCM program


13. Techniques for prioritizing systems for analysis


14. Use of Weibull and statistical analysis in RCM processes


15. Packaging and implementing RCM analysis results

TRAINING MATERIAL OUTLINE :

A. Theory

1. Introduction to Reliability Centered Maintenance (RCM) concepts


2. RCM analysis preparation


3. Techniques for prioritizing systems for analysis


4. Failure Modes and Effect Consequence Analysis for RCM


5. Evaluating failure consequences


6. Statistics in RCM


7. Statistical principles used in RCM


8. Use of Weibull analysis in RCM processes


9. Selecting the right maintenance tasks for reliability


10. How to select preventive maintenance (PM) tasks and intervals


11. How to select predictive maintenance (PdM) tasks and intervals


12. How to select failure finding tasks and intervals


13. Other functional maintenance strategies


14. When Run-to-Failure is appropriate


15. implementing RCM results

B. Workshops (practice)

• Applied RCM in station gas compressor


• Gas turbine-compressor   system


• Gas treatment plant ( gas dehydration system, H2S removal)


• (participants should  prepare their laptop, P&ID, Process flow )

C. Interactive Discussion

INSTRUCTOR

Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

VENUE

Hotel Golden Flower, Bandung

TRAINING DURATION

3 days

TRAINING TIME

1. 18 – 20 April 2011


2. 8 – 10 August  2011


3. 21 – 23 November 2011

INVESTATION PRICE/ PERSON

1. Rp 5.750.000/person (full fare)  or


2. Rp 5.500.000/person (early bird, payment 1 week  before training) or


3. Rp 5.250.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

RECOMMENDATION FOR PARTICIPANTS

For practice session: every participant is recommended to bring laptop/notebook for software installation and practice