Pipeline System: Mechanical Design & Specification (PASTI JALAN)

Pipeline System: Mechanical Design & Specification

Santika Hotel, Balikpapan, East Kalimantan | May 23rd- 26th 2011|IDR 7.000.000 / participant

 

1. Objectives

After completion of training, participants will be able to:

• Having knowledge more expanded in Piping and Pipeline


• Understanding parametes which determining of design


• Be able to do material selection


• Understanding the fabrication ways of components and testing


• Be able to handle critical problems related to piping and pipeline

 

2. Course Outline

1. Piping Design

• Design Concept of Pipeline based on ASME B31.1 and ASME B31.3


• Line Pipe Material Selection


• Piping Fabricationa and Inspection


• Mechanics of Fluids / Hydraulics Calculation and Piping Diameter Selection


• Internal Pressure, Stress Analysis and Piping Thickness Determination


• Plastic Deformation Analysis


• Thermal Expansion Analysis


• Vibration and Fatigue Analysis of the Piping


• Piping Isometric, PFD and P&ID Basic Concept

2. Piping Components

• Valves Criteria and Sizing Selections


• Flanges and Elbow


• Connector, Supports and Other Junctions


• Piping Insulator and Coating Selection


• Metering and Instrumentation System

 

Course Method

Presentation, Discussion, Simulation, Case Study, and Evaluation.

 

Who Should Attend

• Piping and Pipeline Engineers


• Operation Engineers


• Maintenance Engineers


• Production Engineers


• Technical Supports Engineers


• Technical Staffs


• Everyone who want to know and have interest in piping system

 

Instructor

Ir. Subarmono MT, PE ( Expert in Mechanical Material )

 

Duration: 4 days training

 

Time:

May 23rd- 26th 2011

 

Venue:

Santika Hotel, Balikpapan, East Kalimantan

 

Course fee:

• IDR 7.000.000 / participant (non residential)


• Special rate: IDR 6.500.000/ participant (non residential) for min. 3 participants from same company.

 

Natural Gas Engineering Properties Estimation and Pipe Line Network Design for Distribution and Processing

Natural Gas Engineering

Properties Estimation and Pipe Line Network Design for Distribution and Processing

Hotel Golden Flower, Bandung|Bandung, 18 – 21 April 2011| Pkl. 09.00 – 16.30 WIB |7.750.000,-/Peserta

 

Training Objective.
After completing this training, you should able to do the following :

• Apply the concept of thermodynamic including mixing rule (volumetric properties of mixture) to calculate the properties of Natural Gas.


• Predict the condition of hydrate formation and know the method to prevent it


• Apply the concept of fluid flow to calculate the parameters used in sizing the Natural Gas lines


• Recognize the use of non pipe elements and to calculate the parameters which fit the elements to the pipe line.


• Formulate equations for steady-state analysis


• Use graph theory to design and estimate, and optimize gas networks


• Doing troubleshooting of gas networks

Day 1
I.    Thermodynamic Aspect of Real Gas

• The Law of Thermodynamics in relation to energy balance


• Volumetric Properties of Pure Substances: Cubic Equations of State


• Volumetric Properties of Pure Substances: The Virial Equations


• Generalized Correlations for Gases

II.    Volumetric Properties of Mixtures

• Behavior of Ideal Gas


• Ideal Gas Mixtures


• Behavior of Real Gases


• Effect of Non-hidrocarbon component on Z-Factor: Wichert-Azis Correction Method


• Effect of Non-hidrocarbon component on Z-Factor: Carr-Kobayashi-Burrow Correction Method


• Effect of Non-hidrocarbon component on Z-Factor: Correction Method for high-molecular weight gases


• Direct Calculation of Compressiblity Factors using several methods including Papay, Hall-Yarborough, Dranchuk-Abu-Kassem, Dranchuk-Parvis-Robinson and Hankinson-Thomas-Phillips Methods

Day 2
III.    Properties of Natural Gas I: Thermodynamic Properties of Natural Gas

• Compressibility of Natural Gases


• Gas Formation Volume Factor

IV.    Properties of Natural Gas II: Estimation of the Viscosity of Gases

• Carr-Kobayashi-Burrow Method


• Leo-Gonzalez-Eakin Method


• Dean and Stiel Method

V.    Gas Hydrates and Their Prevention

• Water content in natural Gas


• Water-Hydrocarbon systems: Gas Hydrates


• Prediction of Conditions for Hydrate Formation


• van der Waals-Platteeuw Model


• Gas Expansion-Joule Thomson Cooling


• Use of Methanol to Prevent Hydrates


• Hydrate in the Earth

 

Day 3
VI.    Fundamental of Gas Flow in Pipe line

• Application of Flow Equation


• Calculation of Static Bottom Hole Pressure


• General Flow Equation


• Flow Equations in Practice: Gas Flow Characteristic in Pipes


• Flow Equations in Practice: Efficiency Factor


• Flow Equations in Practice: Common flow equation

VII.    Non-Pipe Elements in Gas Networks

• Compressor Stations


• Pressure Regulators: Direct operated gas Regulators


• Pressure Regulators: Pilot-loading gas regulators


• Valves

VIII.    Selected Elements of Graph Theory

• Terms and Definitions in Graph Theory


• Network Topology: The Branch-Nodal incidence matrix


• Network Topology: Branch-Loop incidence matrix


• Methods of Loop generation

Day 4
IX.    Formulation of Equations for Steady-State Analysis

• Flow of Gases: Lacey Equation


• Flow of Gases: Polyfo Equation


• Flow of Gases: Panhandle ‘A’ Equation


• Flow of Gases: The Weymouth Equation


• Nodal Formulation


• Loop Formulation

X.    Gas Networks design:

• Newton-Nodal Method (Multi-dimensional Case)


• Newton-Nodal Method (One-dimensional Case—Hardy-Cross Method)

XI.    Natural Gas Liquid Recovery and Gas for The Fuel Market

• Natural Gas Liquid


• Gas Absorpsion versus Fractionation


• Cooling in Gas Processing


• Gas Absorpsion/Stripping Cycles for Liquid Recovery


• Adsorption versus Absorption


• Expander Plant


• Conclusion

XII.    Troubleshooting of Gas Networks

• Philosophy of Troubleshooting


• Troubleshooting of pipe line


• Troubleshooting of Compressor


• Troubleshooting of Control-Valves

 

PEMBICARA :

Marthen Luther Doko

Alumnus Institut Teknologi Bandung tahun 1982  dan melanjutkan S2 di Institut Teknologi Bandung lulus tahun 1997. Saat ini menjabat sebagai Department Head  of  Chemical Engineering Dept. National Institute of Technology dan  Lecturer in Chemical Engineering Dept. National Institute of Technology.

Sering mengikuti seminar di dalam dan luar negeri antara lain : International Seminar on Chemical Engineering 2010, International Federation of Automatic Control Simposium on Automatic Control 2006, International Symposium on Chemical Engineering, Hanoi 2005, Seminar Nasional Teknik Kimia “Kejuangan” 2007, dll.

 

JADWAL & LOKASI PELATIHAN :

Jadwal:

• Bandung, 18 – 21 April 2011| Pkl. 09.00 – 16.30 WIB

 

Lokasi:

Hotel Golden Flower, Bandung

 

Investasi:

April

• Rp 7.750.000,00/Peserta (full fare)

 

FASILITAS PELATIHAN :

Setiap peserta akan memperoleh 'Certificate of Accomplishment' , Gandaan Materi baik hardcopy (makalah) maupun softcopy (CD Materi), dan konsumsi (makan siang dan 2xmeals).

 

 

FLUID FLOW – GAS METERING AND CUSTODY TRANSFER

FLUID FLOW – GAS METERING AND CUSTODY TRANSFER

Hotel Golden Flower Bandung | 25 – 29 April 2011| Rp 7.950.000/person

 

TRAINING OBJECTIVE :

This course is developed for engineers and technicians who need to have a practical knowledge of selection, installation and commissioning of fiscal metering equipment. It is for those primarily involved in achieving effective results in industrial processes. This would involve the design, specification and implementation of control and measurement equipment. The course focuses on practical applications, with special attention to installation considerations and application limitations when selecting or installing different measurement or control instruments for fiscal metering.

TRAINING MATERIAL OUTLINE :

1.    Basic Fluid Flow:

• a.    Fluid property
  
  
  
  • Density
  
  
  • Viscosity
  
  
  • Surface tension
  
  
  • Modulus elasticity
  
  
  
  


• b.    Compressible & Incompressible flow


• c.    Fluid Flow
  
  
  
  • Continuity Equation
  
  
  • Bernoulli Equation
  
  
  
  


• d.    Pipe fluid flow


• e.    Fluid Flow Measurement

2.    Performance Characteristic of Flowmeter

• a.    Accuracy


• b.    Repeatability


• c.    Performance Measure


• d.    Calculation

3.    Head Flow Meter

• a.    Orifice


• b.    Sizing


• c.    Secondary Instrument


• d.    Calculation


• e.    Standard AGA3

4.    Turbine Meter

• a.    Systems


• b.    Properties


• c.    Characteristics


• d.    Standard AGA7

5.    Ultrasonic Flowmeter

• a.    Ultrasonic Flowmeter


• b.    Types


• c.    Application


• d.    Standard AGA9

6.    Oil Transfer Meter:

• a.    Meter Run


• b.    Proving Skid


• c.    Meter Proving


• d.    Meter Factor


• e.    Base Prover


• f.    Proving Run


• g.    Prover Pass


• h.    Prover Round Trip


• i.    Proving Counter

7.    Shipping Calculate Volume & Calculate Correction:

• a.    Temperature material


• b.    Pressure material


• c.    Oil Temperature


• d.    Oil Pressure


• e.    Sediments and water


• f.    Calculate Meter Factor

8.    Retroactive Meter Factor

• a.    Manual retroactive factor

9.    Calculation Sample:

• a.    Flow calculation


• b.    Oil Quantity measurement

10.    Use Measurement Systems in MIGAS Activities

WHO SHOULD ATTEND THIS TRAINING?

• Instrumentation Engineers & technicians


• Design & Process Engineers


• Operation Engineer


• Well testing group


• Production Operation


• Reservoir Engineering & technicians


• Maintenance Superintendent & Supervisor

 

TRAINING INSTRUCTOR

Dr. Ir. Endra Joelianto is an expert in control engineering. His outstanding research is: Hybrid Control Systems, Discrete Event Control Systems, Petri Nets Analysis and Application on PLC, Robust PID Controller, Advanced Process Control, Industrial Automation using PLC/DCS. He received first degree (Ir.) in Engineering Physics in 1990 from Department of Engineering Physics, ITB and Doctor of Philosophy (PhD.) in Control Engineering in 2001 from Department of Engineering,The Australian National University, Australia.
He is coordinator of Intelligent Control and Automation, and founder of PLC Research Group, Laboratorium Instrumentasi dan Kontrol (LINK), Departemen Teknik Fisika, Institut Teknologi Bandung. He was the founder and the director of Schneider-OMRON PLC Training Center, Maranatha Christian University, Bandung.  The Schneider-OMRON PLC Training Center has cooperation with PT. Schneider Electric Indonesia, PT. OMRON Corporation Japan, Invensys WONDERWARE. He was the project leader for TPSDP Retooling Program Batch II-DIKNAS for Training Program on “INDUSTRIAL AUTOMATION USING PLC” 2004 and Co-provider for the same retooling program Batch II on “INDUSTRIAL CONTROL AND AUTOMATION” by PT. Cahaya Sumirat, Bandung. In 2005, he leads the retooling project entitled PLC for Industrial Control and Automation at the Department of Engineering Physics, ITB
He attended several professional trainings on PLC, DCS and Instruments Calibration, such as: Yokogawa DCS, Bandung (2000), Implementation of Indonesian National Standard (SNI) 19-17025 and Basic Calibration, Yokogawa Electric Corporation, Bandung (2001), Fieldbus Foundation Technology, Singapore (2002), Basic and Advance PLC OMRON, Jakarta (2004), Cleaner Production: Application in Industries, University of Kwazulu-Natal, South Africa-ITB, Bandung (2005). Advanced Process Control, ASPEN Tech., Jakarta, (2005)
He serves as instructor either for public, universities or in-house training on instrumentation and process control to universities, petrochemical or oil and gas companies, such as: PT. NGL Arun, PT. NGL Bontang, PT. Pupuk Iskandar Muda, PT. Pupuk Kalimantan Timur, PT. Pupuk Kujang, PT. Semen Padang, PT. Semen Gresik, PT. Petrokimia Gresik, PT. Semen Cibinong, PT. Indocement, PT. Semen Tigaroda Perkasa, PT. Exspan Nusantara, PT. ALSTOM Indonesia, PERTAMINA, British Petroleoum, Maxus, Amoseas, PT. Nusa Halmahera Mineral, PT. Indonesia Jaya Power, Indonesia Power-Paiton, PT. Riau Pulp and Paper, Indonesian Cement and Concrete Institut (ISBI), LIPI-Bandung, LAPI-ITB, POLMAN-Bandung, etc.

 

VENUE :

Hotel Golden Flower Bandung

 

TRAINING DURATION :

5 days

 

TRAINING TIME  :

25 – 29 April 2011




INVESTATION PRICE/PERSON :

1. Rp 7.950.000/person (full fare)  or


2. Rp 7.750.000/person (early bird, 1 week  payment before training) or


3. Rp 7.500.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Flashdisk: Contains Training Material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Backpack


7. Training Photo


8. Training Room with Full AC Facilities and multimedia


9. Once lunch and twice coffeebreak every day of training


10. Qualified  instructor


11. Transportation for participants from hotel of participants to/from venue of training(if minimal number of participants from one company is 4 persons)

 

Pipe and Fitting Identification

Pipe and Fitting Identification

Yogyakarta| Batch I: 25 -28 April 2011| Rp 5.550,000,-/peserta (Non Residential)
Yogyakarta|Batch II: 5 – 7  Juli 2011| Rp 5.550,000,-/peserta (Non Residential)

 

Introduction

Identification of pipe, pipe fittings, flanges, and fasteners used in the trade. Centra Gama training personnel will review the recommended repair methodology, installation procedures, and provide hands-on training in field conditions.

 

Course Contents

• Identification (types of pipe and pipe fittings, valves gaskets, orifice plates and pipe hangers. Materials of construction, methods of joining and function are discussed).


• Identification and selection of common wrought pipe;

1. use of common pipe handbook tables to select pipe by nominal pipe size;


2. iron pipe size;


3. schedule number;


4. standard, extra strong, and double extra strong units of wall thickness;


5. uniform and random lengths;


6. methods of making pipe.

• Identification and selection of pipe fittings

1. Identification of screwed and welded fittings and flanges is taught by nominal size, end connections, and specific type, through the use of illustrations;


2. selection is taught through the use of single-line piping sketches.

• Layout (orthographic and isometric sketching, piping symbols, and reading sketches).


• Measurement (principles of measurement, mathematical computation including fractions and right angle trigonometry, fitting allowance, thread engagement, simple offsets and rolling offsets).


• Fabrication, Assembly and Installation (safety precautions, tools, making up a threaded joint, making up a flanged joint, fitting up for welding, installation of valves, fabrication of pipe hangers and allowance for expansion).


• Bending Pipe (layout of bends, fillers, hydraulic benders and hickey benders).


• Testing a Piping System (objectives, testing medium, test pressure and types of tests).


• Breaking Into a Piping System


• Explanation of Abbreviations and Glossary

 

Who Should Attend

Field Superintendents, operators, engineer, technician and maintenance

 

Metode Kursus

• Presentation


• Discuss


• Case Study


• Evaluation


• Lab Work

 

Koordinator

Dr. Deendarlianto, M.Eng

Pakar sekaligus praktisi yang aktif sebagai instruktur dalam berbagai pelatihan dan seminar terkait bidang Mechanical and Industrial Engineering

 

Biaya :

• Biaya Kursus: Rp 5.550,000,-/peserta (Non Residential)


• Special Rate Rp 4.700,000,- for min. 3 participant

 

Fasilitas

• Module / Handout


• Sertifikat


• Souvenir


• Training Kit

 

Gas Pipeline Hydraulic

Gas Pipeline Hydraulic

Bandung | June 22-24, 2011 | IDR 7.250.000,-/ Person

Course Outline

• Gas properties overview, including viscosity, pressure, compressibility factor and gas laws


• How to calculate the compressibility factor of a gas using the Standing-Katz chart


• How to calculate the properties of a natural gas mixture


• Calculating pressure drop due to friction in a gas pipeline using the General Flow Equation


• Use of other gas pipeline pressure drop equations, including Panhandle A, Panhandle B, Weymouth and the IGT equation.


• Friction factor and transmission factors used in gas pipeline pressure drop equations


• Gas pipeline velocity and erosional velocity calculations


• Calculation of pressure drop in long pipelines by subdividing into short segments


• The use of compressor stations and pipeline looping to increase gas throughput


• Compressor station fundamental calculations, including compression ratio, efficiency and horsepower


• Calculation of allowable pipe pressure using design factors based on the location of the pipeline and its proximity to populated areas

 

WHo should attend?

The following selected participants should attend this course:

• Maintenance Engineer/ Superintendent/ Supervisor


• Rotating Engineer/ Superintendent/Supervisor


• Power Plant Engineer/ Superintendent/ Supervisor.


• Everybody who wants to add knowledge and interest in the above subject

 

Course Leader:

Ir. I Nengah Diasta M.Eng.

Ir. I Nengah Diasta M.Eng. is a lecturer in Mechanical Engineering Department of Bandung Institute of Technology for more than 10 years. His expertise is on the area of fluid mechanics and pumping system. He also gives training program to the public such as Pertamina, PT. Pupuk Kaltim, PT. Telkom and some other PSC companies on this subject. On the practical aspects, Mr. Diasta was project leader in the industries such as PT. Telkom, Containers Terminal of Tanjung Priok, Juanda Airport, and Rekayasa-Sumitomo Power Plant Project at Wayang Windu Geothermal field, Bandung

 

General Information

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Convenient training facilities with four star quality


• Morning and afternoon coffee breaks and lunch for along the training


• Certificate of Completion


• Exclusive flash disk.

 

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.

 

Dress Code

Casual clothing is recommended. The training atmosphere is informal.

 

Tuition Fee & Registration Deadline

• IDR 7.250.000,-/ Person, (Excluded PPN 10% and Accommodation)


• Registration and Payment deadline a weeks before training held.

 

Pipe and Fitting Identification - YOGYAKARTA

Pipe and Fitting Identification - YOGYAKARTA
Hotel IBIS  Yogyakarta| Yogyakarta  10 – 13 Mei 2011 | IDR  7.000.000,-
Hotel IBIS  Yogyakarta| Yogyakarta  21 – 24  Juni  2011| IDR  7.000.000,-

 

DESCRIPTION

Fittings plays a very important role in piping system It is impossible to construct pipe line or piping system without fittings, because pipe fabrication is limited by its length and also pipe lay out needs to deviate in direction and also needs to change in size to change the velocity or branching to many outlets. For connection to some equipments pipe needs to have a special fittings. For this reasons the knowledge of fittings is important for engineers or operators who deal with piping system.

 

OBJECTIVES

The objective of the training is to give additional knowledge to the participants about fittings type and its function and all the requirements for its application in the piping system, including standard.

 

OUTLINE

1. An overview of piping system in general


2. Types of fittings and its function


3. Fittings application and the method of joining


4. Pressure drops through fittings


5. Forces exercise on fittings


6. Standard

 

PARTICIPANTS

Facilities engineers, maintenance engineers, design engineers, production and manufacturing engineers, architects, property and asset managers, technicians and any one involved in piping systems and would like to widen their knowledge.

 

METODE

lecturing, workshop, interactive consultation, and case study

 

INSTRUKTUR

Ir. Teguh Santosa, MT

 

WAKTU

• Yogyakarta  10 – 13 Mei 2011


• Yogyakarta  21 – 24  Juni  2011

 

TEMPAT

Hotel IBIS  Yogyakarta

 

INVESTASI

• IDR  7.000.000 – (non residential )


• (termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)

 

PELATIHAN PEMIPAAN

PELATIHAN PEMIPAAN

Hotel Amaroossa Bandung | 11 s.d 15 April 2011|08.00 – 16.00 | Rp 6.000.000,-
Hotel Amaroossa Bandung | 04  s.d  08  Juli 2011 | 08.00 – 16.00 | Rp 6.000.000,-
Hotel Amaroossa Bandung | 05  s.d  09  Desember  2011 | 08.00 – 16.00 | Rp 6.000.000,-

 

LATAR BELAKANG

Pipa sebagai cubing panjang dari tanah liat, konkret, loham, kayu, dan sebagainya untuk mengalirkan air, gas, minyak, dan cairan-cairan lain. Fluida merupakan substansi yang dapat mengalirkan cairan atau gas.

Hampir setiap tahun diperkenalkan kegunaan baru untuk pipa yang menghasilkan kebutuhan baru dan pengembangan spesifikasi-spesifikasi material serta pengembangan para pakar perancang pemipaan. Saat ini pipa dapat dicari hampir di setiap tempat, baik pemipaan dalam automobil hingga sistem perpipaan yang rumit (pipa proses, jalur pipa, pipa tenaga uap pabrik atau salah satu dari berbagai kategori lainnya) pada industri rekayasa.

Untuk mendukung sistem produksi yang memadai diperlukan tenaga kerja yang handal atau peningkatan keahlian tenaga kerja profesi Perancangan Sistem Pemipaan.

 

SCOPE PESERTA

Para praktisi tingkat operator, tingkat penyelia atau perencana bidang pemipaan.

 

OUTPUT

Pemahaman karyawan tentang pengetahuan perancangan sistem pemipaan meliputi konsep dasar sistem pemipaan, standar dan simbol pipa, jenis pipa, sambungan, fitting dan katup, teknik fabrikasi pipa, pemilihan pipa, konstruksi sistem pemipaan, perhitungan pipa, dan instrumentasi pemipaan.

 

MATERI PELATIHAN

1.    Konsep dasar sistem pemipaan
2.    Standar dan simbol pipa
3.    Jenis pipa dan sambungan pipa
4.    Fitting, flens, katup, dan kran
5.    Fabrikasi pipa
6.    Pemilihan pipa
7.    Konstruksi sistem pemipaan
8.    Perhitungan pipa
9.    Instrumentasi pemipaan

 

INSTRUKTUR
Sugeng Isdwiyanudi, Ir., MT.
Maridjo, ST., MT.

 

TANGGAL & TEMPAT
Tanggal     :

• 11 s.d 15 April 2011


• 04  s.d 08 Juli 2011


• 05 s.d 09  Desember  2011

 

Jam            : 08.00 – 16.00
Tempat     : Hotel Amaroossa Bandung, Jawa Barat

 

BIAYA PELATIHAN

• Rp 6.000.000,- (Enam Juta Rupiah).


• Biaya diatas sudah termasuk handout, training kit, lunch,  2X coffee break dan sertifikat.


• Tidak termasuk akomodasi, penginapan dan pajak – pajak

 

INTERNAL AND EXTERNAL CORROSION CONTROL AND MONITORING FOR PIPELINE AND SURFACE FACILITY

INTERNAL AND EXTERNAL CORROSION CONTROL AND MONITORING FOR PIPELINE AND SURFACE FACILITY

Hotel Golden Flower,  Bandung |13 – 16 June 2011| Rp 7.250.000
Hotel  Golden Flower,  Bandung |7 – 10 November 2011| Rp 7.250.000

INTRODUCTION :

This course focuses on corrosion – from either internal or external source – and its potential problem, and the protection methods to stop or control them. Review on corrosion and technique by which it can be identified, monitored and controlled will be given in detail. Active participation is encouraged through case studies and examples especially on the use of painting and coatings, transformer-rectifier of impressed current, magnesium, zinc and alum sacrificial anodes for external protection, and the injection of corrosion inhibitors and biocides for internal corrosion control.

 

PRE-REQUISITE :

NONE. No previous training in corrosion control is required. However, to gain the most from this course, a basic understanding of physics, chemistry and basic unit operations will be helpful.

 

TRAINING MATERIAL OUTLINE :

1. Review of oil & gas surface production facility and operations.


2. Review of metallic materials used in surface production facility and pipelines and the corrosion problem usually happen.


3. Case studies and examples of oil & gas material failure caused by corrosion from internal and external source.


4. Uniform, galvanic and localized corrosion failures.


5. Internal corrosion of pipeline, vessel and processing equipment caused by sour component, H2S, CO2, organic acid, brine, and the SRB (sulfate reducing bacteria).


6. External corrosion of underground, underwater and under-seawater pipeline and structure caused by impurities in soil and water environment.


7. External corrosion of topside structure caused by marine atmosphere.


8. Basic electrochemistry of corrosion process, Ohm’s law and the corrosion rate.


9. Corrosion control and prevention with painting & coatings and the cathodic protection.


10. Measurement of corrosion potential and corrosion current.


11. Protection with sacrificial anode and impressed current.


12. Understanding NACE Standard RP-01-69 to stop external corrosion attack.


13. Requirement, design and criteria of cathodic protection.


14. Sacrificial anode specification, installation and construction.


15. Testing, monitoring, and inspection of cathodic protection.


16. Inspection and maintenance of transformer-rectifier and sacrificial anode.


17. Field test, measurement techniques and instrument.


18. Data recording and evaluation of cathodic protection system.


19. Case studies of corrosion control and prevention with cathodic protection.


20. Internal corrosion problem in the pipeline and surface facility.


21. Oil/gas/water fluid properties and the corrosion tendency.


22. Deterioration by H2S, CO2, and acidic corrosive components.


23. Pipeline leakage and rupture by microbial induced corrosion.


24. Corrosion caused by SRB and the pitting mechanism.


25. Corrosion caused by oxygen penetration.


26. Examples and case studies of equipment corrosion damage and pipeline leakage.


27. Understanding NACE Standard RP-0775 for internal corrosion control and monitoring.


28. Practical internal corrosion monitoring methods.


29. Access fittings, corrosion coupon and corrosion probes.


30. Practical internal corrosion control and prevention methods.


31. Internal corrosion control with inhibitors and the selection of suitable corrosion inhibiting chemicals.


32. Dosage and injection methods of corrosion inhibitors.


33. SRB control with biocides and the selection of suitable and low risk biocide formula.


34. Dosage and injection methods of biocides.


35. Oxygen control by de-aeration and chemical injection, and the selection of suitable oxygen scavenger chemicals.


36. Dosage and injection methods of oxygen scavenger.


37. Safety in the use of chemicals for internal corrosion prevention.


38. Review of gas dehydration process and operations.


39. Internal corrosion problem in glycol contactor (dehydration) unit.


40. Method and materials use to control the corrosiveness of rich glycol solution.


41. Review of amine sweetening process and operations.


42. Internal corrosion problem in amine sweetening unit.


43. Method and materials use to control the corrosiveness of rich amine solution.


44. Examples and case studies of internal corrosion control

 

 

TRAINING INSTRUCTOR

Ir. Hilman Ahmad, DCE

Ir. Hilman Ahmad, DCE., an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Industrial Oil & Gas Education Center for Professionals and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000.He has been delivering consultative course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

 

VENUE :

Hotel Golden Flower,  Bandung

 

TRAINING DURATION :

4  days

 

TRAINING TIME :

1. 13 – 16 June 2011


2. 7 – 10 November 2011

 

INVESTATION PRICE/ PERSON :

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS :

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

 

RECOMMENDATION TO PARTICIPANTS :

Participants are recommended to bring laptop for practice sessions

 

PIPELINE INTERNAL CORROSION CONTROL AND MONITORING

PIPELINE INTERNAL CORROSION CONTROL AND MONITORING

Hotel Golden flower,  Bandung | 9 – 12 May 2011| Rp 7.250.000
Hotel Golden flower,  Bandung |3 – 6 October 2011| Rp 7.250.000

TRAINING DESCRIPTION AND BENEFITS :

1. This course is for either corrosion engineers or non corrosion engineering personnel who involve in oil & gas operations and maintenance, pipeline and asset integrity management, pipeline inspection and pigging, material purchasing, chemical selection and injection, hazard and HSE management, and any corrosion related activity.


2. By attending this course, participants are able to broaden or reshape their knowledge on the related subjects of his or her area of responsibility, learn more detail about internal corrosion control and monitoring, and understand how to select and use of corrosion inhibitors and chemicals.


3. After completion of this course, participants will understand what internal corrosion is, how to detect, predict and monitor their growth, and how to control these serious problems in the pipeline.

 

TRAINING HIGHLIGHTS :

1. Internal Corrosion Problem in the Pipeline


2. H2S, CO2, and Acidic Corrosive Components


3. Sour Corrosion and Microbial Induced Corrosion


4. Equipment and Pipeline Leakage and Rupture by Corrosion


5. Fluid Properties and the Corrosion Tendency


6. Internal Corrosion Monitoring and Corrosion Prediction


7. Internal Corrosion Control and Prevention Methods

 

TRAINING MATERIAL OUTLINE :

1. Oil, condensate, gas, and water flowing in the pipeline


2. Corrosion in water re-injection system and the injection line


3. Corrosion in sea water injection system


4. The role of H2S, CO2, and acidic impurities in the fluid


5. Nature of H2S corrosion, pitting and stress corrosion cracking


6. Nature of CO2 corrosion


7. Sour corrosion and top of line corrosion problems


8. Microbial induced corrosion mechanism and its related problems


9. Corrosion caused by SRB and the pitting mechanism


10. Corrosion caused by oxygen penetration


11. Examples of corrosion damage and pipeline leakage


12. Corrosion monitoring methods in oil & gas field


13. Oil & gas filed corrosion prevention methods


14. Corrosion control with inhibitors and the selection of suitable corrosion inhibiting chemicals


15. Dosage and injection methods of corrosion inhibitors


16. SRB control with biocides and the selection of suitable and low risk biocide formula


17. Dosage and injection methods of biocides


18. Oxygen control by de-aeration and chemical injection, and the selection of suitable oxygen scavenger


19. Dosage and injection methods of oxygen scavenger


20. Safety in oil & gas corrosion prevention

 

TRAINING INSTRUCTOR

Ir. Hilman Ahmad, DCE

Ir. Hilman Ahmad, DCE., an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Industrial Oil & Gas Education Center for Professionals and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000.He has been delivering consultative course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

 

VENUE :

Hotel GOLDEN FLOWER  Bandung

 

TRAINING DURATION :

4  days

 

TRAINING TIME :

1. 9 – 12 May 2011


2. 3 – 6 October 2011

 

INVESTATION PRICE/ PERSON :

1. Rp 7.250.000/person (full fare)  or


2. Rp 7.000.000/person (early bird, payment 1 week  before training) or


3. Rp 6.750.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS :

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

 

RECOMMENDATION TO PARTICIPANTS :

Participants are recommended to bring laptop for practice sessions

 

Submersible Pump - YOGYAKARTA

Submersible Pump - YOGYAKARTA

Yogyakarta | Yogyakarta, 19 – 21 April  2011| IDR 4.500.000,-

DESKRIPSI

Pompa banyak digunakan di industri. Baik buruknya operasi pompa akan mengganggu proses produksi suatu industri. Untuk itu pompa selalu dijaga jangan sampai rusak, yang dapat mengakibatkan kerugian perusahaan. Kondisi ini tidak dapat dicapai bila tidak didukung tenaga teknis yang kompeten. Untuk mendapatkan tenaga teknis yang kompeten, perlu adanya pemahaman yang komprehensif tentang prosedur, aspek yang fundamental dan teknis yang terkait dengan operasi dan pemeliharaan pompa. Bagaimana mengoperasikan yang tepat, cara merawat dan memperbaikinya merupakan pengetahuan yang harus dikuasai oleh teknisi yang bekerja dengan pompa. Oleh karena itu pelatihan ini sangat penting bagi tenaga tenaga teknis yang bekerja dengan pompa. Kemampuan ini juga dapat membantu perusahaan mereduksi terjadinya down time dan dapat meningkatkan keuntungan baik dari segi produksi maupun dari umur mesin yang lebih panjang.

 

OBJECTIVES

1. Memiliki pengetahuan tentang teori dasar pompa submersible


2. Memiliki pengetahuan dasar tentang operasi pompa


3. Memiliki pengetahuan dasar tentang pemeliharaan pompa


4. Melakukan analisis karakteristik pompa


5. Melakukan operasi dan perawatan pompa


6. Dengan pengetahuan yang diberikan dan pengalaman dilapangan diharapkan peserta dapat melakukan pekerjaan dengan aman dan memahami apa yang sedang dilakukan ketika bekerja dengan pompa submersible

 

MATERI

1. Pendahuluan


2. Prinsip kerja dan klasifikasi pompa


3. Dasar- dasar mekanika fluida pada pompa (Sifat-sifat fluida, sifat aliran, perubahan momentum, tekanan, karakteristik pompa)


4. Konstruksi pompa submersible


5. Peralatan bantu pada pompa submersible


6. Jenis penggerak dan transmisi daya poros (Motorlistrik, cara start, motor bakar torak)


7. Pemilihan pompa submersible


8. Instalasi dan operasi (Instalasi pemipaan, pengujian, operasi harian)


9. Performansi dan test


10. Pemeriksaan dan pemeliharaan (Pemeriksaan rutin, harian, prosedur pemeriksaan, pemeliharaan, monitoring)


11. Gangguan dan cara mengatasinya (Air tidak keluar, pompa tidak beroperasi, pemanasan lebih, bunyi, getaran dan korosi)

 

 

PARTICIPANTS

Manajer, Supervisor, Staff Teknik, dan Operator

 

METHOD

Lecturing, workshop, konsultasi interaktif, dan praktek MC

 

INSTRUKTUR

Tugino, ST MT

 

WAKTU

Yogyakarta, 19 – 21 April  2011

 

TEMPAT

Yogyakarta

 

INVESTASI

• IDR 4.500.000 – (non residential )


• (termasuk picking-up service dari Bandara/Stasiun KA ke hotel, training modul, training kit, 2x coffee break, 1x lunch, souvenir, dan sertifikat)

 

PIPING AND PIPELINE: DESIGN, INSTALLATION, OPERATION, MAINTENANCE AND INTEGRATED MANAGEMENT

PIPING AND PIPELINE: DESIGN, INSTALLATION, OPERATION, MAINTENANCE AND INTEGRATED MANAGEMENT

Bandung | November 8 - 11,  2011 | IDR 8.750.000,-/ Person

This special practical approach course is designed to provide a comprehensive understanding of appliedpiping and pipeline technology: design aspects of piping & pipeline system, selection of materials andtypes of pipes, flanges, valves and fittings, handling of those materials, welding & installation techniques andprocedures, and the operation, inspection and maintenance of oil & gas piping and pipeline systems.

WHAT PARTICIPANT WILL GET:

After completion of this special course participant will:

• Better understand the description, classification, requirement and specification of pipes, flanges, valvesand fittings used for oil and gas transportation operation


• Improve ability on design, installation and maintenance


• Interpret and evaluate pipeline operation performance data


• Identify and solve problems in oil and gas transportation pipeline

WHO SHOULD ATTEND?

Technical and non-technical personnel of Oil and Gas Company who involves in or concern with design,selection, handling, installation, operation and maintenance of up-stream and down-stream oil and gaspipelines and/or industrial piping and those who responsible in stability of oil and gas or industrial fluidtransportation through pipeline system.

COURSE OUTLINE:

In this specially designed practical course participants will learn from and discuss with professional instructor the following subjects:

1. Oil & Gas Flow Stream Characteristics, Equipment and Facilities

• Hydrocarbon Properties and Oil & Gas Fluid Flow Characteristics


• Multi-phase Flow Gathering Lines, Manifolds and Accessory Equipment


• Oil & Gas Separation Stations and Facilities


• Water Treating and Disposal Equipment, Transportation Lines & Facilities


• Gas Treating and Processing Equipment, Transmission Lines & Facilities

2. Piping & Pipeline Materials, Standards and Codes

• Steel Materials for Piping & Pipeline


• Metallic Materials for Valves, Flanges and Fittings


• Piping Manufacturing Methods and Variation ofProducts


• Oil & Gas Pipeline Related Standards and Codes


• API 5L Line Pipe Specifications

3. Pipeline Operation Principles

• Piping & Pipeline Layout, Topography and Configuration


• Principles of Fluid Flow and Practical Flow Equation


• Multi-phase and Single-phase Oil & Gas Transportation/Transmission Practice


• Pump Operation in Oil and Water Pipeline system


• Compressor Operation in Gas Pipeline system

4. ANSI B.31 Series Standards and Requirements

• Preliminary Selection of Economic Diameter for Minimum Investment


• Stress Formula for Wall Thickness and Design Pressure Computation


• Pipeline Economics Computation Methods


• Oil or Water Transportation Pipeline Design Concept


• Gas Transmission Pipeline Design Concept

5. Pipeline Construction and Installation

• Choice of Design Procedure


• Stress Computation Methods in Design and Construction


• Pipeline Concrete Coating Parameters


• Hydrostatic Testing Requirements


• Construction/Installation Material Requirements

6. Pipeline Maintenance and Pigging Operation

• Potential Operating Problems and Maintenance of Pipeline Systems


• Inspection Techniques for Potential Failures and Wall Thickness & MAWP Reduction


• Pipeline Cleaning and Pigging Operations


• Pipeline Internal Maintenance and Chemical Injection


• Pipeline External Maintenance and the Cathodic Protection

7. Access Fittings for Maintenance, Chemical Injection and Monitoring

• Access Fitting Specifications, Configurations and Materials


• Chemical Injection, Fluid Sampling and Monitoring Equipment & Facilities


• Chemical Inhibitor, Scale Inhibitor and Biocide Materials


• On-line Corrosion and Scale Monitoring Techniques


• NACE Standards and Computation Methods for Pipeline Monitoring

Course Leader:

Hilman Ahmad

This specially designed course will be conducted by Hilman Ahmad & Associates, an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Professional Industrial Oil & Gas Education Center, and has been practicing production operation & safety and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of Technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000. He has been delivering training course in production operation, maintenance & safety and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation

• Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.


• Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.

Dress Code

Casual clothing is recommended. The training atmosphere is informal.

Facilities

• Quality training material (hardcopy and softcopy)


• Quality training kits included calculator, T-shirt or jacket, cap, ect.


• Interactive presentation with discussion


• Convenient training facilities with five star quality


• Lunch per day


• Morning and afternoon coffee / tea breaks for along the training


• Certificate of Completion


• Local drop and pick up for arrival and departure between airport to hotel.


• Half day city tour at the end of training session following by dinner with entertainment  (optional)


• Exclusive flash disk.

 

Tuition Fee & Registration  Deadline

• IDR 8.750.000,-/ Person


• Registration deadline a weeks before training held.

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

Date:

February 8 - 11,  2011

Venue :

Bandung

Price:

• IDR 8.750.000,-


• discount 10 % if register three or more persons  from one company

PIPELINE PIGGING OPERATIONS AND EQUIPMENT

PIPELINE PIGGING OPERATIONS AND EQUIPMENT

Hotel Jayakarta, Bandung| 9 – 11 May 2011| Rp 5.750.000/person
Hotel Jayakarta, Bandung|26 – 28 September 2011| Rp 5.750.000/person
Hotel Jayakarta, Bandung|12 – 14 December 2011| Rp 5.750.000/person

INTRODUCTION :

Pigging is not just about high-level inspection; rather, the basics of pipeline design and of utility pigging to accommodate the most mundane tasks, are in the long term probably even more important.

 

TRAINING OBJECTIVE :

After the course participant will :

1. Have a good aknowledge of pigging technology


2. Pigging operation and time calculation

 

TRAINING MATERIAL OUTLINE :

1. Pig trap doors: design, operation


2. Types of utility tool


3. Types of intelligent tool


4. Launch/receive trap design


5. Launching and receiving utility and intelligent tools


6. How to assess a tool’s performance


7. Signaling and pig location


8. Locating and reporting sample defects


9. Site safety: procedures and performance

 

 

Instructor

Ir. Deddy Nugraha

Ir. Deddy Nugraha is a dedicated experienced fulltime trainer and technical consultant since 2002. He holds a B.S. degree in Mechanical Engineering from ITB, Bandung. He has worked nationally in a wide variety of industries including: technology, aerospace, utilities, auditing, mining and institutions thus engaged as a corporate consultant. He also holds certifications for those particular fields from Snecma, France; Engine Support Inc., USA; Danobat, Spain; DNV, Singapore; MTU, Germany and FAA Auditor, USA. Mr. Nugraha is a member of Indonesian Society for Reliability and was elected as General Sectretay for 2004-2007 period. He has trained hundreds of managers, engineers and floor associates, subjects taught to include; CMMS, RCM, TPM, Project Management, Quality Process Control, Corrosion Control and Protection, Failure Analysis, Engineering Design, Instalation & Constrcution, Inventory Control and Management. Major clients include: Pertamina, British Petroleum, Petrochina, Siemen Power, PT. Indonesia Power, PT. Krakatau Steel, Freeport Indonesia, PT. Surveyor Indonesia, Chevron, Medco Energy, PT. Aneka Tambang, Garuda Maintenance Facility, PT. Perusahaan Gas Negara, PT. Semen Padang, PT. Semen Gresik, PT. Indah Kiat Pulp & Paper, PT. Tjiwi Kimia, PT. Pupuk Kujang and PT. Kaltim Prima Coal.

 

VENUE

Hotel Jayakarta, Bandung

 

TRAINING DURATION

3 days

 

TRAINING TIME

1. 9 – 11 May 2011


2. 26 – 28 September 2011


3. 12 – 14 December 2011

 

INVESTATION PRICE/ PERSON

1. Rp 5.750.000/person (full fare)  or


2. Rp 5.500.000/person (early bird, payment 1 week before training) or


3. Rp 5.250.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Flash Disk contains training material


3. Certificate


4. Stationeries: NoteBook and Ballpoint


5. T-Shirt


6. Bag


7. Training Photo


8. Training room with Full AC facilities and multimedia


9. Lunch and twice coffeebreak every day of training


10. Qualified Instructor


11. Transportation for participants from hotel of participants to/from hotel of training – VV (if minimal participants is 4 persons from the same company)

 

RECOMMENDATION FOR PARTICIPANTS

For practice session: every participant is recommended to bring laptop/notebook for software installation and practice

Piping & Pipeline System: Base on ASME B31 Codes & API579 Standards

Piping & Pipeline System: Base on ASME B31 Codes & API579 Standards

Hotel Banana Inn, Bandung | 16– 18 Februari  2011 | Rp 6.500.000,00

Objectives

The global objective of the course is:

To give the participant the comprehensive knowledge of piping & pipeline system.

Each module has the specific objective:

• The participant will understand the difference both piping and pipeline system and what the necessities of each system.


• The participant will gain an in-depth knowledge of material specifications, mechanical properties of strength and toughness, and testing of materials.


• The participant will understand the pipe’s production processes, pipe welding and welding inspection.


• The participant will be introduced to the standard pipe (ASME B31 and API 579).


• The participant will understand the technical background to the design equations, and their application to the design of piping systems and pipelines.


• The participant will gain a practical understanding of piping and pipeline corrosion mechanisms, how to recognize them, classify them and resolve them.


• The participant will be introduce the nondestructive inspection and failure analysis.


• The participants will review case histories of field failures and will evaluate their cause and solutions to avoid recurrence.

Course Outline:

Day 1: Introduction, Material and Inspections Welding

• Piping System
  
  
  
  • History of Piping & Pipeline Technology
  
  
  • Main Aspects of Piping system
  
  
  • Main Aspects of Pipeline system
  
  
  • Code, Standard and regulations
  
  
  • Code and Standard for Pipe and pipeline
  
  
  • Piping and pipeline life circle processes
  
  
  
  


• Materials
  
  
  
  • Practical Aspects of Metallurgical Properties
  
  
  • Fabrication of Line Pipe and Forged Fittings
  
  
  • Welding Overview of Pipe and Pipeline Welding Practice.
  
  
  
  

Day 2: Piping Design

• Piping Loads


• Piping Stress Analysis


• Piping stress requirement


• Piping span and expansion


• Layout and pipe support

Day 3: Faiure analysis and Inspection

• Failure in pipe and piping system


• Failure Analysis


• Corrosion


• NDT


• Case study.

Pembicara :

Dedi Lazuardi

• Engineer - Mechanical Engineering, ITB  1990


• DEA – Applied Mechanic in Materials sciences, Universite de  Franche-Comte – BESANCON – FRANCE 1995


• Doctor – Sciences for Engineer, COMPOSITES, Universite de  Franche-Comte – BESANCON – FRANCE 1998


• Lecturer in Mechanical Eng. Departement

 

JADWAL & LOKASI PELATIHAN :

 

Jadwal:

16 - 18 Februari 2011, Pkl. 09.00 – 16.30 WIB

Lokasi:

Hotel Banana Inn, Bandung

Investasi:

Rp 6.950.000,00/Peserta

Setiap peserta akan memperoleh 'Certificate of Accomplishment', Gandaan Materi baik hardcopy (makalah) maupun softcopy (CD Materi), dan konsumsi (makan siang dan 2xmeals).

PIPING & PIPELINE INTEGRITY DESIGN & MAINTENANCE

PIPING & PIPELINE INTEGRITY DESIGN & MAINTENANCE
Banana Inn Hotel, BANDUNG | February 07-10, 2011 | US$  1.190,-

Course description
Design of oil pipelines and/or natural gas pipelines involve the application of mass, energy and force balances, material selection, line sizing, topography and elevation gradients, working pressure, pressure drop, and the related parameters such as erosional velocity, friction factor, flashing, condensation, corrosion, scaling, deposition, and multiphase flow problems. There is no a single approach to pipeline integrity. Mechanical, civil, chemical, metallurgical, unit operations and many other interrelated factors are the basis of the whole design.

This pipeline integrity design based on standards, codes and recommended practices, especially that of the API, ASME, ANSI, ASTM, NACE, and all good and common practices. Integrity of the pipeline must be considered from the beginning of the design, to assure that the line is able to operate without failure. The installed pipeline must be in the low risk category. Protection for anticipating internal and external damage must be included in calculation.

Pipeline failure may lead to disaster; fire, explosion, or poisoning. So that, safety is the most importance in pipeline. For that reason, safety considerations will be placed as the first in the pipeline integrity design.

 

Who could attend this course?
This course is prepared as an effective practical shortcut to understand pipeline integrity design, for either junior engineer or non-pipeline-engineering personnel who involve in oil & gas operations, maintenance, design, asset integrity management, or other function, and any related business activity, whatever his or her background is.

The course content and approach are designed to suit participants of different background and different position in the company. It will be delivered as a to-the-point explanation by a professional instructor, utilizing an easy-to-understand examples, illustrations, and experiences.

 

What will you get after completing this course?
By attending this course, participants are able to broaden or reshape their knowledge on the related subjects of his or her area of responsibility, discuss and consult their specific problems in pipeline operations they are about to bring to the class, and sharetheir experiences with others.

After completion of this course, participants will understand the concept of and approach to pipeline integrity and pipeline design, howto determine pipe diameter and wall thickness, either for oil & gas or produced water, how to select the pipe material, what and how to calculate, all based on common standards and good practices.

Participants will know what kind of problems may happen in daily pipeline operation, how to rank the risk categories, what to do to mitigate the risks, and how to avoid problems from the beginning.

 

Course Highlight

• Surface Production Operations, Facility, and Equipment, and the Asset Management


• Hazard Assessment for Effective Pipeline Integrity Management


• Safety Considerations and Pipeline Failure Mitigation Control Requirements


• Pipeline Design Standards, Codes and Recommended Practices


• Pipeline Sizing, Wall Thickness Criteria, and the MAWP


• Corrosion Allowance and the Remaining Service Life


• Pipe Material Specification and Standard Dimension


• Free Span Pipe; Layout, Elevation and Topography


• Pipeline Design Calculation; Design and Operating Pressures


• Pipe Material Requirement, Examination, Testing and Inspection


• Pipeline Integrity Systems and Risk Assessment


• Examples and Case Studies

 

Who is the instructor?

Instructor: Hilman Ahmad & Associates
This specially designed course will be conducted by *Hilman Ahmad & Associates*, an Independent Consultant in industrial oil and gas, member of the Society of Indonesian Petroleum Engineers, who manage the Bandung Industrial Oil & Gas Education Center, and has been practicing production operation and corrosion control engineering in Indonesia for more than twenty-five years. He post-graduated from Tokyo Institute of Technology (sponsored by UNESCO) in 1977. He joined in-field-practice program at Nippon Kokan Steel Company & Research Center Kawasaki, Japan for production facility design & construction and corrosion prevention & control in 1983, and collaborated with Cormon Industrial Research Center Brighton UK for on-line corrosion monitoring development in 2000. He has been delivering training course in production operation and maintenance and corrosion control for personnel from Oil & Gas Company and Petrochemical Industry since 1979.

Tuition Fee

• US$     1190,-/participant


• US$  990,-/participant more than 3 (three)  participants from 1 (One) Company
  
  
  
  
  

Control Valve : Fundamental Principles, Sizing, Selection, Installation and Maintenance (PASTI JALAN)

Control Valve : Fundamental Principles, Sizing, Selection, Installation and Maintenance

Hotel Golden Flower Bandung | 27 – 30 December 2010| Rp 6.450.000/person

 

TRAINING MATERIAL OUTLINE

Day 1

• Sliding Stem Valve Bodies

Objectives :

Discussion will cover the many different types of valves, ANSI pressure classes, ANSI leak classes, trim styles, packing, and gaskets.

• Actuators for Sliding Stem valves

Objectives :

Discussion will cover the operation of pneumatic spring and diaphragm and piston style actuators. Topic will cover bench set or spring adjustments, mounting on valves, and determination or fail modes.

• Actuator Bench Set

Objectives :

Discussion will cover appropriate bench set adjustment procedures on spring and diaphragm actuators as outlined in the appropriate instruction manuals.

 

Day 2

• Special and Severe Service Valves

Objectives :

Discussion will cover valves that are designed for high pressure applications, and corrosion service. Topics will include seals, gaskets, trim changes, and general maintenance procedures. A discussion on Cavitation and Flashing will also be covered.

• Butterfly valves

Objectives :

Discussion will cover the butterfly and high performance eccentric disk valves. Topics will include seal replacements, operation, installation and flow directions.

• Ball Valves

Objectives :

Discussion will cover the ball style valves with topics including seal replacements, operation, installations and flow directions.

• Rotary Style Actuators

Objectives :

Discussion will include the operation of unique rotary pneumatic spring and diaphragm actuators. Travel

adjustments, spring compressions, and fail actions will be covered.

 

Day 3

• P/P Positioners for sliding stem & rotary valves

Objectives :

Discussion will cover the mounting and calibration procedures for the positioners that are mounted and

calibrated on sliding stem and rotary valves.

• I/P  Positioners for sliding stem & rotary valves

Objectives :

Discussion will cover the theory and operation of the I/P and how a current input signal is converted to a pneumatic output signal. Detailed calibration and maintenance procedures are outlined for I/P positioner.

• Actuator accessories

Objectives :

A discussion on the operation and function of transducers, and accessories (transducer, trip valve, limit witch, volume booster, etc)

• FIELDVUE Theory of operation

Objectives :

A discussion on the basic operation and function of Fieldvue systems

• Instrument Configuration and Calibration / Trouble shooting.

Objectives :

A discussion on the trouble shooting of control valves & accessories

Day 4

• Sliding Stem & Rotary Valves Sizing

Objectives :

Explains theory of sizing.  The discussion will include critical flow, sizing equation, steam sizing and the sizing procedure

• Sliding Stem & Rotary Actuators sizing

Objectives :

A problem solving session covering the selection, sizing, and bench set of sliding stem actuators

 

INSTRUCTOR

Dr.Ir. Edi Leksono, M.Eng. and team or Ir. Mario Hendracia and Ir. Ade Sutisna

DR. Ir. Edi Leksono, M.Eng. is alumnus from Physics Engineering Bandung Institute of Technology, ITB (Bachelor), Control Engineering Tokyo Institute of Technology Japan(Master), and Electrical engineering Keio University Japan. Now Dr. Edi Leksono is a senior professor at Engineering Physics ITB. He have been interacting with industry for more than 25 years for training, consultancy and project implementation in field of SCADA, PLC, DCS, Instrumentation and Process Control and also energy saving. He have taught most of companies in Indonesia for many topics related to his competencies and he has implemented real project in field for many companies in Indonesia. In his expertise in ITB, he have dedicated much scientific work, such as writing or translating text book, being researcher and publish to journal and being speaker in national and international conference.

 

VENUE

Hotel Golden Flower Bandung

 

TRAINING DURATION

4 days

 

TRAINING TIME

27 – 30 December 2010

 

INVESTATION PRICE/PERSON

1. Rp 6.450.000/person (full fare)  or


2. Rp 6.250.000/person (early bird, payment before 20 December 2010)  or


3. Rp 6.000.000/person (if there are 3 persons or more from the same company)

 

FACILITIES FOR PARTICIPANTS

1. Training Module


2. Training CD contains training material


3. For practice session : All softwares related to this training is supplied and installed to participants’ laptop/notebook by PT.MMS team / instructor


4. Certificate


5. Stationeries: NoteBook and Ballpoint


6. Jacket or waistcoat or T-Shirt


7. Bag or backpackers


8. Training Photo


9. Training room with full AC facilities and multimedia


10. Once lunch and twice coffeebreak every day of training


11. Qualified and experienced instructor


12. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

 

RECOMMENDATION FOR PARTICIPANTS

• For practice session: each participant is recommended to bring notebook/laptop for softwares installation and practice session