ASME Pressure Vessel: Design, Operation and Maintenance (PASTI JALAN)

ASME Pressure Vessel: Design, Operation and Maintenance

Ibis Slipi Hotel, Jakarta |  3 - 7 Mei 2010 | Rp. 8.250.000,-

COURSE OBJECTIVE

• Be able to calculate, analyze both stress and strength in pressure vessel design


• Gain knowledge of proper material selection for pressure vessel application


• Gain knowledge of welding code standard, which includes inspection, and testing


• Gain better skill to operate, maintain, and repair of pressure vessel


• Perform vessel inspection & maintenance per the applicable Codes and Standards


• Familiar with instrumentation and control system commonly associated with vessel operation

COURSE OUTLINE

Stress and Strength Analysis Calculation Code

• Tube


• Tube-Sheet


• Shell head: Spherical; Hemispherical; Dished; Ellipsoidal; Torispherical; Conical; Toriconical


• Shell joint with head


• Shell joint with bracing and staying


• Ligament on drum and shell


• Openings


• Reinforcement on shell and flat plate


• Bolt on head


• Wind load


• Earth quake load


• Support structure


• Proof Test and Bursting Test

Materials

• Material characteristics


• Heat-treatment effect


• Effect of alloy additive


• ASME Material Code


• Type of material and its selection

Welding

• Type of welding


• ASME Welding Code


• Welding Procedure Specification (WPS)


• Post Weld Heat Treatment (PWHT)


• Quality control


• AWS Classification


• Weld joint efficiency


• Welding defect and repair

NDT (Non Destructive Testing)

• Welding Inspection


• NDT Selection


• Visual Radiography: Limitation; Code of weld joint radiography testing


• Magnetic particle


• Dye Penetrant


• Ultrasonic


• Eddy Current


• Acoustic Emission


• Destructive Testing

Operational Aspects

• Process characteristic consideration


• Start-up procedure


• Observation and shut- down

Instrumentation

• Code of instrumentation for: Pressure gauge; Temperature gauge; Flow meter; Level metering; Density


• Control: Manual, regulating and control valve; Sensor; Transmitter; Actuator and control


• ASME Code for control valve: Valve material; Valve selection; Installation; Setting and test


• Safety and Safety Devices: Alarm indicator, Interlocks; Hard restraints; Restraint of chemical reaction; Pressure relief valve; Pressure safety valve; ASME Code for safety valve; pressure and vacuum relief valve

Effect of Stress and Operating Condition on Pressure Vessel

• Fatigue cracking


• Hydrogen embritlement


• Hydrogen embritlement of welds


• Crack due to welding


• Creep


• Corrosion


• Type of corrosion on pressure vessel


• Pitting


• Crevice


• Inter-granular


• Fatigue corrosion


• Stainless Steel corrosion


• Corrosion inhibitor

Inspection, Repair and Maintenance

• Inspection: Inspection of internal and external physical data; Inspection preparation; Safety in performing internal inspection


• Inspection procedure


• Inspection interval


• NDT


• Hydro test


• Pneumatic test


• Leak test


• Stainless steel overlaid inspection and lined vessel


• Rotating roll inspection


• Low-pressure vessel inspection and heat exchanger


• Maintenance: Preventive maintenance high pressure plant; Predictive maintenance; Maintenance organization; Safety on weldment and cutting; Maintenance management; Maintenance supervision


• Repair: Pitting repair; Crack repair; Heat exchanger repair; Welding repair to stainless steel; Repair involving dissimilar metals; Management support of pressure vessel safety system

WHO SHOULD ATTEND

• Engineer, supervisor, superintendent, and manager of power plant, process plant in refinery, petrochemical, marine, pulp & paper, sugar cane, palm oil


• Maintenance and Operation Engineer, Supervisor, Superintendent


• Design Engineer, Mechanical Engineer, Process Engineer


• Everybody who wants to take benefits from this course

Instructor

DR. Ir. Tri Wibowo, M.Sc graduated from Metallurgy Engineering of Mining Department, Institute of Technology Bandung in 1979. After graduated from ITB he worked as Research Engineer. In 1985 he took master degree in Tribology of Metallurgy and Material Engineering Department, Vanderbilt, Nashville, Tennessee University USA and Five years latter he continued his study by taking PhD degree in Mechanic Metallurgy and Material Engineering Department, KU, Leuven, Belgie.

In his study periods he had a lot of experiences in industrial, for example, in 1980 he was a Research Engineer. In the same time he responsible for Material Identification, In-Situ Metallographic, Remaining Life Assessment and Failure analysis in refinery plants of many cases in oil and gas industries. From 1999 on, he is a leader of laboratory for failure Analysis and Remaining Life Assessment (FARLA)

As a matter of fact, he is a lecturer in Post Graduate on Manufacturing in Mechanical Department of ISTN (National Institute for Science and Technology). Other than teaching, he actives as a free-lance instructor for educations, trainings or courses in the field of material of selection, failure analysis and remaining life assessment, tribology and material testing. Mr. Wibowo is also active as member of Expert Committee in INDOCOR (Indonesian Corrosion Association) and Indonesian Engineer Association member (PII). Lot of his experiences in the field of failure analysis so he published many papers in the field of failure analysis, remaining life assessment, fatigue of metal, corrosion and related topics in journals, seminars or symposium in Indonesia.

Schedule
April 5-9, 2010
5 days

Venue
Ibis Slipi Hotel, Jakarta

Tuition Fee
Rp. 8.250.000,- per participant, excluding accommodation & tax.