PRACTICAL INDUSTRIAL PROCESS CONTROL

PRACTICAL INDUSTRIAL PROCESS CONTROL

Hotel Grand Seriti Boutique Bandung | 8 – 12 November 2010 | Rp 7.250.000/person

 

INTRODUCTION:

Practical industrial process control system implemented in industry is digital based processing system. Algorithm is run in computer system, can be PLC, DCS or other controller system device. Mathematical formulas are used to implement control strategies. Mathematical tools are important to study and to know more about the process, the control and the system overall. This training is designed to give participants the knowledge and horizons on process control implemented in industry.

TRAINING MATERIAL OUTLINE :

1. Introduction
   
   
   
   • a)    Process control system
   
   
   • b)    Drawing and Documentations system (P&ID)
   
   
   • c)    Process plant and properties
   
   
   
   


2. Controller system
   
   
   1. 
      
      1. 1)    Overview to PLC: hardware and software
      
      
      2. 2)    How PLC work, operation, and their memory
      
      
      3. 3)    PLC programming and operation
      
      
      4. 4)    All everything on PLC through exercises
      
      
   
   
   
   
   1. 
      
      1. 1)    Overview to DCS: hardware and software
      
      
      2. 2)    How DCS work and operation
      
      
      3. 3)    DCS programming
      
      
   
   
   
   
   
   
   • a)    PLC (programmable Logic Controller)
   
   
   
   
   
   
   • b)    DCS (Distributed Control System) :
   
   
   
   
   
   
   • c)    Differences between PLC and DCS and their use in industry
   
   
   • d)    How PLC or DCS control your industrial plant
   
   
   
   


3. PID (Proportional Integral Derivative): algorithm on controller (most used)
   
   
   1. 
      
      1. 1)    Cascade
      
      
      2. 2)    Feedforward
      
      
      3. 3)    Ratio Control
      
      
      4. 4)    Override Control
      
      
   
   
   
   
   
   
   • a)    Simple algorithm : single loop PID
   
   
   • b)    Complex algorithm : variant multiple loop PID
   
   
   
   


4. PID Tuning and methodes
   
   
   
   • a)    Tuning principles
   
   
   • b)    Cohen Coon Methode
   
   
   • c)    Ziegler and Nichols Methode
   
   
   • d)    Lambda tuning methode
   
   
   • e)    Closed loop and open loop tuning
   
   
   
   


5. Discrete - On-Off control /digital control, Continuous control, Batch control, Advanced Process Control


6. Practice session


7. Cases study


8. Discussion

 

TRAINING INSTRUCTOR

Ir. Mairodi, MT. and Team
Ir.Mairodi, MT., lulusan dari Physics Engineering(Bachelor) Institut Teknologi Bandung dan Program Instrumentasi dan Kontrol(Master) Institut Teknologi Bandung. Telah berpengalaman memberikan pelatihan di bidang instrumentasi kontrol seperti PLC, DCS, HMI, SCADA dan Industrial Process Control. Pernah memberikan pelatihan untuk perusahaan Migas dan pertambangan serta manufaktur seperti PT.Bayer Urethanes Indonesia, PT Pupuk Kaltim, PT. Geodipa unit Dieng, PT. Krakatau Steel, PT. Medco LPG, PT. Arun LNG, PT. Star Energy, PT. Medco Energy Tanjung Jati, PT. Kaltim Pasifik Amoniak(KPA), PT.ConocoPhillips Indonesia, PT. Babcock & Wilcock, PT.Petrokimia Gresik, Langsa FPSO PTE LTD, PT.Alstom Transport, PT.Unilever Indonesia, PT. Siemen, PT. Pupuk Iskandar Muda, BP Indonesia, PT. TJB Power Services, PT. Indonesia Power UPB Suralaya, CNOOC, TOTAL, PGN, PT. IPMOMI, PT. Rekayasa Engineering, PT. HM Sampoerna, Siemens Indonesia, Chevron Indonesia, PT. Medco, PT. PLN, PT. Elsicom Engineering, PT. Freeport McMoran Indonesia, Plaza Senayan, PT. KPC, INCO, VICO, PT. Ivomas Salim Pratama, dll.

 

VENUE :

Hotel Grand Seriti Boutique Bandung

TRAINING DURATION :

5 days

TRAINING TIME  :

8 – 12 November 2010

INVESTATION PRICE/PERSON :
1.    Rp 7.250.000/person (full fare)  or
2.    Rp 7.000.000/person (early bird, payment before 1 November  2010) or
3.    Rp 6.750.000/person (if there are 3 persons or more from the same company)

FACILITIES FOR PARTICIPANTS:

1. Training Module


2. Training CD contains training material


3. For practice session : All softwares related to this training is supplied and installed to participants’ laptop/notebook by team / instructor


4. Certificate


5. Stationeries: NoteBook and Ballpoint


6. Jacket or waistcoat or T-Shirt


7. Bag or backpackers


8. Training Photo


9. Training room with full AC facilities and multimedia


10. Once lunch and twice coffeebreak every day of training


11. Qualified  instructor


12. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

 

RECOMMENDATION FOR PARTICIPANTS:
For practice session: each participant is recommended to bring notebook/laptop for softwares installation and practice session